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Kostal PIKO 3.0 User Manual

Kostal PIKO 3.0
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Installation and Operating Manual
Smart
connections.
PIKO-Inverter
3.0 | 3.6 | 4.2 | 5.5 | 8.3 | 10.1
User Manual
EN
deckblatt_ba_alle_sprachen_cs4.indd 2 28.03.2011 15:11:37
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Kostal PIKO 3.0 Specifications

General IconGeneral
BrandKostal
ModelPIKO 3.0
CategoryInverter
LanguageEnglish

Summary

Notes on this manual

Proper Use

Describes the intended application and limitations of the PIKO inverter for grid-connected PV systems.

Exclusion of Liability

Manufacturer's disclaimer for damages resulting from improper use, modifications, or non-compliance.

Safety Instructions

Opening the Unit

Procedure for safely opening the inverter housing, emphasizing electrical shock hazards.

Disconnecting Cables

Safe procedure for disconnecting cables, warning about arcs and ensuring de-energization.

Avoiding Risks

Precautions against burns from hot components and fire hazards, including site selection.

Unit and System Description

Function Overview

Explains the PIKO inverter's function, transformerless technology, and grid connection capabilities.

Inputs and String Principle

Details DC input connections, string configurations, and MPP tracking for solar modules.

Internal Consumption

Describes using generated electricity for self-consumption via switch output and load relay.

Power Control Features

Explains active and reactive power control functions relevant to German grid regulations.

Transport and Storage

Guidelines for safely transporting and storing the PIKO inverter to prevent damage.

Installation

Scope of Delivery

Lists all items included in the PIKO inverter packaging for installation and setup.

Site Selection

Criteria for choosing a suitable, safe, and optimal location for the inverter installation.

Mounting the Inverter

Step-by-step guide for securely mounting the inverter on a wall using the provided bracket.

Electrical Connections

Detailed instructions for opening the housing and connecting AC and DC cables safely.

Connecting DC Strings

Procedure for connecting PV strings, preparing DC cables, and installing plugs onto DC cables.

Country of Use Configuration

How to set the country of use via DIP switch on Communication Board I for proper grid functionality.

Communication and Connectivity

Communication Board II Setup

Instructions for configuring settings and connections on Communication Board II.

Connecting Components (Board I)

Details on installing and connecting various communication components to Communication Board I.

Communication Scenarios

Overview of scenarios for inverter configuration, data retrieval, and solar portal transfer via various interfaces.

Internet Connectivity Options

Methods for connecting the inverter to the internet via DSL or integrated analogue/GSM modems.

Modem and Cable Connections

Instructions for connecting Ethernet, analogue modems, and telephone cables to the inverter.

GSM Modem Installation

Steps for installing a GSM modem, including SIM card setup and network configuration.

Solar Portal Data Transfer

Procedure for activating and configuring data transfer to an online solar portal for monitoring.

Installing Accessories

Accessories for Board I

Installing sensors, ripple control receivers, switch output, and SO input on Communication Board I.

Analogue Sensors and Ripple Control

Connecting analogue sensors and ripple control receivers for monitoring and active power control.

RS485 Communication

Details on connecting multiple inverters using the RS485 interface for communication.

Accessories for Board II

Installing sensors, switch output, and SO input on Communication Board II.

Closing the Housing

Final steps for closing the inverter housing, fastening cables, and ensuring secure assembly.

Commissioning and De-commissioning

Switching On the Inverter

Procedure for powering on the PIKO inverter for initial operation, including voltage checks.

Communication Setup

Connecting to the web server and configuring inverter settings like network and language.

Configuration Options

Various settings for language, naming, RS485, data saving, and internal consumption control.

Network Configuration

Setting up network connections using Auto IP/DHCP or fixed IP addresses for internet access.

Checking Sensors and Modem

Verifying the status of connected sensors and modems via the web server's info page.

Data Transfer Activation

Activating and configuring data transfer to an external solar portal for remote monitoring.

Disconnecting and Handover

Procedures for safely disconnecting from the web server and handing over the inverter to the operator.

Switching Off the Inverter

Procedure for safely switching off the inverter for maintenance, repairs, or decommissioning.

Servicing and Maintenance

Fan Cleaning

Instructions for cleaning the inverter's internal fans to ensure proper cooling and efficiency.

Disassembly and Disposal

Steps for safely disassembling and disposing of the inverter according to environmental regulations.

Inverter Operating Characteristics

Display Field Overview

Description of the inverter's front panel display interface and its interactive components.

Operating Status Indicators

Explains the meaning of status LEDs and display messages indicating inverter operation.

Displaying Values and Changing Settings

How to view operating values and change settings via the display menus on the inverter.

Faults and Troubleshooting

Information on inverter faults, LED indicators, display messages, causes, and correction procedures.

System Monitoring

Web Server Access

Accessing inverter data and configuration settings through the integrated web server.

Log Data Management

Procedures for downloading, saving, and displaying historical system performance data.

Ending Solar Portal Transfer

How to deactivate or stop data transfer to an external solar portal.

Appendix

Technical Data

Detailed technical specifications, performance data, and dimensions of the PIKO inverters.

Block Diagram

Illustrates the internal electrical components and signal flow of the PIKO inverter.

Type Plate Information

Explanation of the information found on the inverter's identification type plate for identification.

Warranty and Service

Information on product warranty coverage and how to contact customer service for support.

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