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GIW MDX
KSB GIW MDX User Manual
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MDX [en-US]
15
4.5
Accessori
es
Couplings,
pu
lleys,
belts,
motor
mounts
and/or
base
plates
ma
y
be
pr
ovided.
Refer
to
the
bil
l-o
f-materials,
data
sheets
and/or
drawings for further information.
4.6
Dimensions and Weights
Dimensions and weights are li
sted
on the pump instal
lation plan
.
14
16
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
5
2 Safety
6
Safety Markings
6
Personnel Qualification and Training
6
Non-Compliance with Safety Instructions
7
Safety Awareness
7
Safety Instructions for Operators
7
Safety Instructions for Maintenance, Inspection & Installation
7
Unauthorized Modification and Manufacture of Spare Parts
7
Unauthorized Modes of Operation
7
Assembly & Disassembly Safety
7
3 Transport and Storage
9
Transport & Handling Safety
9
Storage Requirements
9
Storage of New Pumps - Pumps under Warranty
9
Pump Storage
9
Pump Parts Storage
11
Removal from Storage
12
Recommended Lifting
13
4 Description
14
Technical Specification
14
Designation
14
Design Features
14
Noise Characteristics
14
Accessories
15
Dimensions and Weights
15
Forces and Moments at Nozzles
16
5 Installation at Site
17
Safety Regulations
17
Foundation
17
Installing the Baseplate and Pump
17
Aligning the Pump / Drive Train for Horizontal Pump Application
17
Place of Installation
18
Connecting the Piping
19
Auxiliary Connections
19
Safety Guards
19
Oil Temperature Monitoring
19
Final Check
19
Connection to Power Supply
19
6 Commissioning / Operation
20
Commissioning / Return to Service
20
Bearing Lubrication
20
Shaft Seal Commissioning
21
Checking the Direction of Rotation
21
Cleaning the Plant Piping
22
Suction Strainer
22
Start-Up
22
Priming the Pump
22
Shutdown
23
Measures to be Taken for Prolonged Shutdown
23
Operating Limits
23
Temperature Limits
23
Switching Frequency
23
Density of the Medium Handled
24
Underwater Pump Operation
24
7 Maintenance
25
Supervision of Operation
25
Drainage / Disposal
25
Lubrication and Lubricant Change
25
Underwater Operation
25
Procedures for Maximum Parts Life
26
Operational Problems and Solutions
26
8 Mechanical End
28
Mechanical End Overview
28
Mechanical End Disassembly
28
Mechanical End Assembly
29
Mounting the Bearings
29
Closing the Housing
30
Installing End Covers and Seals
31
Bearing Assembly Mounting
31
9 Shaft Seal
34
Mechanical Seal
34
Mechanical Seal Assembly and Disassembly
34
Stuffing Box Packing
35
Stuffing Box Assembly
35
Stuffing Box Maintenance
35
10 Wet End
37
Wet End Overview
37
Wet End Disassembly
37
Adjustable Suction Liner Removal
37
Impeller Removal with Release Ring Assemblies
38
Impeller Removal with Optional Release Ring Tool
38
Impeller Break-Loose Device
40
Impeller Removal with Impeller Lifting Device
40
Wet End Assembly
40
Mounting the Shaft Sleeve
41
Hub Plate (if Applicable)
42
Mounting the Casing
42
Impeller Installation
43
Mounting the Suction Plate / Liner
43
Snap Ring Gasket
45
Suction Liner Adjustment
46
Setting the Nose Gap
47
11 Tooling
49
Torque Requirements
49
Spare Parts Stock
50
12 Troubleshooting
51
14 Notes
53
4
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KSB GIW MDX Specifications
General
Brand
KSB
Model
GIW MDX
Category
Industrial Equipment
Language
English
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