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KSB Magnochem User Manual
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Legal information/Copyright
Installation/Operating Manual Magnochem
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
©
KSB Aktiengesellschaft, Frankenthal 06/12/2016
1
3
Table of Contents
Default Chapter
3
Table of Contents
3
Glossary
6
1 General
7
Principles
7
Installation of Partly Completed Machinery
7
Target Group
7
Other Applicable Documents
7
Symbols
7
2 Safety
9
Key to Safety Symbols/Markings
9
General
9
Intended Use
10
Personnel Qualification and Training
10
Consequences and Risks Caused by Non-Compliance with this Manual
10
Safety Awareness
11
Safety Information for the Operator/User
11
Safety Information for Maintenance, Inspection and Installation
11
Unauthorised Modes of Operation
11
Explosion Protection
11
Marking
12
Temperature Limits
12
Monitoring Equipment
12
Operating Limits
13
Magnetic Coupling
14
3 Transport/Temporary Storage/Disposal
15
Checking the Condition Upon Delivery
15
Transport
15
Storage/Preservation
16
Return to Supplier
16
Disposal
17
4 Description
18
General Description
18
Designation
18
Name Plate
18
Design Details
19
Configuration and Function
21
Operating Modes
22
Noise Characteristics
22
Scope of Supply
23
Dimensions and Weights
23
5 Installation at Site
24
Safety Regulations
24
Checks to be Carried out Prior to Installation
24
Installing the Pump Set
24
Installation on the Foundation
25
Installation Without Foundation
26
Piping
26
Connecting the Piping
26
Permissible Forces and Moments at the Pump Nozzles
28
Auxiliary Connections
29
Enclosure/Insulation
30
Checking the Coupling Alignment
31
Aligning the Pump and Motor
32
Motors with Adjusting Screw
33
Motors Without Adjusting Screw
33
Electrical Connection
34
Earthing
36
Connecting the Motor
37
Checking the Direction of Rotation
37
6 Commissioning/Start-Up/Shutdown
38
Commissioning/Start-Up
38
Prerequisites for Commissioning/Start-Up
38
Filling in the Lubricant
38
Priming and Venting the Pump
40
Final Check
41
Cooling Water Supply of Heat Exchanger (for Dead-End Configuration Only)
42
Heating
42
Heating up the Pump (Set) and Keeping It Warm
43
Start-Up
43
Shutdown
46
Operating Limits
46
Ambient Temperature
47
Frequency of Starts
47
Fluid Handled
48
Leakage Barrier (Optional)
49
Shutdown/Storage/Preservation
50
Measures to be Taken for Shutdown
50
Returning to Service
50
7 Servicing/Maintenance
51
Safety Regulations
51
Servicing/Inspection
52
Supervision of Operation
52
Inspection Work
54
Lubrication and Lubricant Change at Rolling Element Bearings
57
Drainage/Cleaning
59
Dismantling the Pump Set
60
General Information/Safety Regulations
60
Preparing the Pump Set
61
Removing the Motor
61
Removing the Back Pull-Out Unit
61
Dismantling the Back Pull-Out Unit
62
Reassembling the Pump Set
70
General Information/Safety Regulations
70
Installing the Plain Bearings
71
Fitting the Impeller
74
Fitting the Containment Shroud
75
Fitting the Bearing Bracket Lantern
76
Fitting the Rolling Element Bearings
78
Fitting the Shaft Seal - Design with Leakage Barrier (Optional)
79
Mounting the Outer Rotor on the Drive Shaft
82
Fitting the Bearing Bracket with the Outer Rotor
83
Run-Out Check
84
Installing the Back Pull-Out Unit
85
Mounting the Motor
85
Tightening Torques
86
Spare Parts Stock
87
Ordering Spare Parts
87
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
87
8 Trouble-Shooting
89
9 Related Documents
91
General Assembly Drawings
91
Plain Bearings Arrangement
98
Positioning of Locking Elements and Bearing Bushes
102
10 EU Declaration of Conformity
104
11 Certificate of Decontamination
105
Index
106
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KSB Magnochem Specifications
General
Brand
KSB
Model
Magnochem
Category
Water Pump
Language
English
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