EasyManua.ls Logo

KTM 250 EXC 2024 User Manual

KTM 250 EXC 2024
173 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OWNER'S MANUAL 2024
250 EXC
250 EXC SIX DAYS
250 XCW
300 EXC
300 EXC SIX DAYS
300 XC-W
300 EXC HARDENDURO
300 XC-W HARDENDURO
Art. no. 3214838en

Table of Contents

Other manuals for KTM 250 EXC 2024

Questions and Answers:

KTM 250 EXC 2024 Specifications

General IconGeneral
Engine Type1-cylinder, 2-stroke engine
Displacement249 cm³
Bore x Stroke66.4 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Front BrakeDisc brake
Rear BrakeDisc brake
Ground Clearance370 mm
Seat Height960 mm
Front SuspensionØ 48 mm
Fuel Tank Capacity9.0 liters
Rear SuspensionWP XACT shock absorber with linkage

Summary

Means of Representation

Symbols Used

Explains the meaning of specific symbols used throughout the manual for clarity and safety.

Formats Used

Defines the typographical formats employed in the document, such as proprietary names and underlined terms.

Safety Advice

Use Definition – Intended Use

Defines the intended purpose and permitted use of the motorcycle, including restrictions for road use.

Misuse

Details the dangers and consequences of using the vehicle contrary to its intended purpose.

Safety Advice

General instructions for safe operation, emphasizing the importance of following all safety instructions.

Degrees of Risk and Symbols

Explains the meaning of danger, warning, caution, and note symbols for risk assessment.

Safe Operation

Provides critical guidelines for safe riding, including warnings about fitness to ride and exhaust fumes.

Protective Clothing

Emphasizes the necessity of wearing appropriate protective clothing for rider safety during all rides.

Work Rules

Outlines general rules and conditions to be followed when performing maintenance or repairs on the vehicle.

Owner's Manual

Stresses the importance of reading and understanding the Owner's Manual for safe and proper vehicle operation.

Important Notes

Manufacturer Warranty, Implied Warranty

Details conditions for warranty coverage and exclusions for damages from tampering or unauthorized modifications.

Fuel, Auxiliary Substances

Provides guidance on using correct fuels and auxiliary substances, noting environmental hazards and specifications.

Service

Highlights the importance of regular service for optimal operation and longevity, especially under difficult conditions.

View of Vehicle

View of Vehicle, Front Left (Example)

Identifies key components and controls visible from the front left side of the motorcycle.

View of Vehicle, Rear Right (Example)

Identifies key components and controls visible from the rear right side of the motorcycle.

Serial Numbers

Vehicle Identification Number

Explains the location of the vehicle identification number (VIN) stamped on the steering head.

Type Label

Indicates the location of the vehicle's type label, typically fixed to the front of the steering head.

Engine Number

Details the location of the engine number, found on the left side of the engine over the sprocket.

Controls

Clutch Lever

Describes the clutch lever's location and function on the left handlebar.

Throttle Grip

Identifies the throttle grip located on the right side of the handlebar.

Light Switch (All EXC models)

Explains the operation of the light switch for controlling headlights.

Start Button

Locates the start button on the right handlebar and describes its function.

Opening the Fuel Tank Filler Cap

Details the procedure and safety precautions for opening the fuel tank filler cap.

Side Stand

Details the location and proper use of the side stand for parking the motorcycle.

Steering Lock (All EXC models)

Describes the steering lock mechanism for securing the steering on EXC models.

Overview of Indicator Lights (All EXC models)

Explains the meaning of various indicator lights on the instrument panel for EXC models.

Combination Instrument

Combination Instrument Overview

Provides an overview of the digital instrument cluster, its layout, and button functions.

Setting the Clock

Provides step-by-step instructions for setting the current time displayed on the instrument cluster.

Display Mode SPEED (Speed)

Explains how to display the current vehicle speed in Km/h or Mph.

Display Mode SPEED/ODO (Odometer)

Shows how to view the total distance traveled (odometer) on the instrument cluster.

Display Mode SPEED/TR1 (Trip Master 1)

Explains the use of trip master 1 for measuring distances, often used for trips or between refuels.

Preparing for Use

Advice on Preparing for First Use

Provides essential advice for preparing the motorcycle before its first ride, including safety and controls.

Running in the Engine

Details the procedure and guidelines for the engine's running-in phase to ensure optimal longevity.

Preparing the Vehicle for Difficult Operating Conditions

Advises on preparing the vehicle for challenging environments like sand, mud, and extreme temperatures.

Preparing the Vehicle for Rides on Dry Sand

Provides specific preparation steps and component checks for riding on dry sandy terrain.

Riding Instructions

Checks and Maintenance Measures When Preparing for Use

Lists essential checks and maintenance tasks before every trip to ensure safe operation.

Starting the Vehicle

Provides instructions and safety warnings for starting the motorcycle engine correctly.

Shifting, Riding

Explains gear shifting techniques, safe riding practices, and warnings about engine lubrication.

Braking

Covers braking techniques, warnings about brake system failure, and adjustments for surface conditions.

Refueling

Details the procedure for refueling, including safety warnings related to fire, poisoning, and fuel quality.

Service Schedule

Additional Information

Provides information on ordering service work and notes country-specific intervals and development changes.

Service Schedule

Lists periodic maintenance tasks and their intervals, crucial for long-term vehicle health.

Tuning the Chassis

Checking the Basic Chassis Setting with the Rider's Weight

Explains how to check chassis settings based on rider weight for optimal handling and balance.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Guides on adjusting the low-speed compression damping of the rear shock absorber for ride comfort.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Details how to adjust the high-speed compression damping of the rear shock absorber for performance.

Adjusting the Compression Damping of the Fork

Guides on adjusting the compression damping settings on the front fork legs for desired handling.

Adjusting the Rebound Damping of the Fork

Explains how to adjust the rebound damping settings on the front fork legs for controlled suspension response.

Service Work on the Chassis

Raising the Motorcycle with a Lift Stand

Explains the procedure for safely lifting the motorcycle using a lift stand for maintenance.

Removing the Fork Legs

Outlines the procedure for safely removing the front fork legs from the motorcycle.

Checking the Steering Head Bearing Play

Describes how to check for play in the steering head bearings to ensure safe handling and steering.

Removing the Shock Absorber

Outlines the procedure for safely removing the rear shock absorber for maintenance or replacement.

Removing the Air Filter

Explains how to remove the air filter, emphasizing its importance for engine life and performance.

Brake System

Checking the Front Brake Fluid Level

Explains how to check the front brake fluid level and the risks associated with insufficient fluid.

Checking that the Brake Linings of the Front Brake are Secured

Guides on checking front brake lining thickness, securing, and inspecting for damage or wear.

Changing the Brake Linings of the Front Brake

Provides instructions for changing the front brake linings, with safety and material warnings.

Checking the Rear Brake Fluid Level

Guides on checking the rear brake fluid level and identifying potential issues or leaks.

Changing the Rear Brake Linings

Provides instructions for changing the rear brake linings, with safety and material warnings.

Wheels, Tires

Removing the Front Wheel

Details the procedure for removing the front wheel, including brake caliper and spindle.

Installing the Front Wheel

Guides on correctly installing the front wheel, including bearing checks and spindle torque.

Checking the Tire Condition

Explains how to check tire condition, including cuts, embedded objects, and tread depth.

Checking Tire Pressure

Guides on checking tire pressure for optimal riding comfort and tire life, with specifications.

Electrical System

Removing the 12-V Battery

Details the procedure for removing the 12-V battery, including safety precautions for handling.

Charging the 12-V Battery

Explains how to charge the 12-V battery, emphasizing safety and proper battery life maintenance.

Changing the Main Fuse

Details how to change the main fuse, warning about electrical system overload and proper fuse values.

Checking the Headlight Setting

Explains how to check and adjust the headlight beam alignment for proper road illumination.

Diagnostics Connector

Locates the diagnostics connector used for electronic system checks and fault code reading.

Cooling System

Checking the Antifreeze and Coolant Level

Guides on checking coolant antifreeze protection and level, including safety warnings about hot coolant.

Checking the Coolant Level

Details how to check the coolant level in the radiator, with safety warnings about hot coolant.

Refilling with Coolant

Guides on refilling the cooling system with the correct coolant, including safety precautions.

Changing the Coolant

Details the procedure for changing the entire coolant, including safety warnings about hot coolant.

Tuning the Engine

Checking the Play in the Throttle Cable

Explains how to check throttle cable play and adjust it for optimal response and smooth operation.

Setting the Characteristic Map of the Throttle Response

Details how to change the engine's throttle response characteristic by adjusting the guide plate.

Adjusting the Idle Speed

Explains how to adjust the engine's idle speed using the adjusting screw for stable running.

Adjusting the Basic Position of the Shift Lever

Guides on adjusting the shift lever position for proper boot clearance and comfortable operation.

Exhaust Control

Programming the End Positions of the Exhaust Control

Details the procedure for reprogramming exhaust control end positions after servicing or maintenance.

Service Work on the Engine

Changing the Fuel Screen

Explains how to change the fuel screen, warning about fuel contamination and injection valve clogging.

Checking 2-Stroke Oil Level

Guides on checking the 2-stroke oil level and warnings about engine failure due to low oil.

Checking the Gear Oil Level

Guides on checking the gear oil level when the engine is cold, ensuring proper lubrication.

Changing the Gear Oil

Details the procedure for changing the gear oil, including scalding warnings and proper disposal.

Cleaning, Care

Cleaning the Motorcycle

Provides instructions for cleaning the motorcycle, warning about pressure washers and environmental hazards.

Checks and Maintenance Steps for Winter Operation

Outlines specific checks and maintenance for winter storage and operation, including salt precautions.

Storage

Storage

Details steps for preparing the motorcycle for longer-term storage, including fuel and battery care.

Preparing for Use After Storage

Explains the procedure for taking the motorcycle out of storage and preparing it for use.

Troubleshooting

The Engine Cannot Be Cranked (Starter Motor)

Lists possible causes and actions for when the engine cannot be cranked by the starter motor.

The Engine Turns but Does Not Start

Addresses common issues when the engine cranks but fails to start, covering fuel, ignition, and air.

Engine Overheats

Explains potential causes and solutions for the engine overheating, focusing on cooling system integrity.

Malfunction Indicator Lamp Lights Up or Flashes

Explains the meaning of the malfunction indicator lamp and related system checks for diagnostics.

12-V Battery Discharged

Details troubleshooting for a discharged 12-V battery, including charging and alternator checks.

Blink Code

Blink Code for Malfunction Indicator Lamp

Lists blink codes and their corresponding error level conditions for the malfunction indicator lamp.

Blink Code for Malfunction Indicator Lamp

Continues listing blink codes and error conditions for the malfunction indicator lamp.

Technical Specifications

Engine

Provides detailed technical specifications for the engine, including design, displacement, and lubrication.

Engine Tightening Torques

Lists critical torque specifications for engine components during assembly and maintenance.

Chassis

Provides technical specifications related to the motorcycle's chassis, suspension, and dimensions.

Tires

Specifies tire sizes, types, pressure, and validity for different motorcycle models.

Shock Absorber

Details specifications for the rear shock absorber, including damping, sag, and fluid type.

Substances

Brake Fluid DOT 4 / DOT 5.1

Specifies standards, guidelines, and recommended suppliers for brake fluid.

Coolant

Details coolant requirements, including antifreeze protection, mixture ratio, and recommended suppliers.

Engine Oil (15W/50)

Specifies standards, guidelines, and recommended suppliers for engine oil (15W/50).

Engine Oil, 2-Stroke

Specifies standards, guidelines, and recommended suppliers for 2-stroke engine oil.

Auxiliary Substances

Air Filter Cleaner

Lists recommended suppliers for air filter cleaner products.

Chain Cleaner

Lists recommended suppliers for chain cleaner products.

Fuel Additive

Lists recommended suppliers for fuel additive products.

Motorcycle Cleaner

Lists recommended suppliers for motorcycle cleaner products.

Universal Oil Spray

Lists recommended suppliers for universal oil spray products.

Standards

JASO T903 MA2

Explains the JASO T903 MA2 standard for motorcycle engine oils, focusing on performance and requirements.

SAE

Explains the SAE standard used for classifying oils based on their viscosity.

JASO FD

Describes the JASO FD classification for 2-stroke engine oils, emphasizing racing and extreme conditions.

Index of Special Terms

OBD

Defines OBD as an on-board diagnosis system that monitors vehicle electronics parameters.

List of Symbols

Red Symbols

Explains that red symbols indicate error conditions requiring immediate intervention.

Yellow and Orange Symbols

Explains that yellow/orange symbols indicate error conditions requiring prompt intervention or active driving aids.

Green and Blue Symbols

Explains that green and blue symbols provide informational feedback on vehicle status.

Related product manuals