What to do if malfunction indicator lamp lights up on KTM Motorcycle?
If the malfunction indicator lamp lights up or flashes on your KTM Motorcycle, it indicates an error in the electronic fuel injection. You should check the wiring for any damage, inspect the electrical plug-in connectors for corrosion or damage, and read out the fault memory using the KTM diagnostics tool.
How to troubleshoot KTM 250 EXC TPI 2020 Motorcycle engine that cannot be cranked?
If your KTM Motorcycle engine cannot be cranked, it may be due to several reasons. It could be an operating error, so ensure you carry out the start procedure correctly. The 12-V battery might be discharged, so charge it and check the charging voltage, closed current, and alternator stator winding. A blown main fuse could also be the problem, so replace it. Other potential issues include a faulty starter relay (check it) or a faulty starter motor (check it).
What to do if KTM 250 EXC TPI 2020 engine dies during the trip?
If your KTM Motorcycle engine dies during a trip, it could be due to a lack of fuel, so refuel. Another cause could be the engine taking in false air; in this case, check that the intake flange is firmly seated. Also, inspect the connector or ignition coil for looseness or oxidation; clean the connector and treat it with contact spray if needed. Finally, an incorrectly stored ambient pressure could be the problem, so program ambient pressure.
Why KTM Motorcycle engine does not speed up?
If your KTM Motorcycle engine does not speed up, it could be due to an error in the electronic fuel injection. Check the wiring for damage, inspect the electrical plug-in connectors for corrosion and damage, and read out the fault memory using the KTM diagnostics tool. Another possible cause is faulty ignition, so check the ignition coil, spark plug connector, and the stator winding of the alternator. Additionally, the ambient pressure might be incorrectly stored, so program ambient pressure.
What causes KTM 250 EXC TPI 2020 Motorcycle engine to overheat?
If your KTM Motorcycle engine overheats, there could be several reasons. Check the cooling system for leakage and the coolant level, as there might be too little coolant. Ensure there's enough air stream, and switch off the engine when stationary. Clean the radiator fins if they are very dirty. Also, check for foam formation in the cooling system; if present, drain and refill the coolant. Another possible cause is a damaged cylinder head or cylinder head gasket, so inspect those. A bent radiator hose should be replaced. Finally, the thermostat could be defective, so check it, keeping in mind that the guideline opening temperature is 70 °C (158 °F).
Why KTM 250 EXC TPI 2020 engine has no idle speed?
If your KTM Motorcycle engine has no idle speed, the spark plug might be defective, so change it. Another possible cause is faulty ignition, so check the ignition coil, spark plug connector, and the stator winding of the alternator. Additionally, the idle speed might not be set correctly, so adjust it.
Why is there white smoke from KTM 250 EXC TPI 2020 Motorcycle exhaust?
If white smoke (steam) is emitted in the exhaust gas of your KTM Motorcycle, it could be due to a damaged cylinder head or cylinder head gasket. Check the cylinder head and cylinder head gasket.
Why is gear oil coming out of the vent hose on my KTM Motorcycle?
If gear oil exits at the vent hose of your KTM Motorcycle, it is likely that too much gear oil was added. Check the gear oil level.
How to fix water in the gear oil of KTM 250 EXC TPI 2020?
If you find water in the gear oil of your KTM Motorcycle, it may be due to a damaged radial shaft seal ring or water pump. Check the radial shaft seal ring and the water pump.
General| Displacement | 249 cm³ |
|---|---|
| Bore x Stroke | 66.4 x 72 mm |
| Transmission | 6-speed |
| Seat Height | 960 mm |
| Fuel Tank Capacity | 9.5 liters |
| Cooling System | Liquid-cooled |
| Dry Weight | 103 kg |
| Engine Type | 2-stroke |
| Fuel System | Electronic Fuel Injection |
| Front Suspension | WP XPLOR 48 |
| Rear Suspension | WP XPLOR |
| Front Brake | Disc brake |
| Rear Brake | Disc brake |
Explains the meaning of various symbols used in the manual for clarity and understanding.
Explains the typographical formats used in the document for consistent presentation of information.
Defines the intended purpose and usage restrictions for the vehicle.
Describes actions that constitute misuse of the vehicle and potential dangers.
Provides general safety instructions and highlights the importance of warning labels.
Explains the different degrees of risk (Danger, Warning, Caution, Note) and their associated symbols.
Warns against tampering with the noise control system and lists prohibited acts.
Covers essential safety aspects like rider fitness and dangers of exhaust gases.
Emphasizes the importance of wearing appropriate protective clothing for safety.
Outlines general rules and precautions to be followed when performing work on the vehicle.
Advises on responsible use and disposal of fluids and components to protect the environment.
Stresses the importance of reading the Owner's Manual for proper operation and maintenance.
Details warranty conditions and the requirement for authorized KTM workshop service.
Provides notes on fuel handling, environmental hazards, and correct usage of auxiliary substances.
Recommends using only approved spare parts and accessories for safety and performance.
Highlights the importance of proper service, care, and tuning for vehicle longevity and performance.
Mentions that figures may depict special equipment and might not show all components.
Informs about seeking assistance from authorized KTM dealers for questions.
Illustrates the front left view of the vehicle, identifying key components with numbers.
Shows the rear right view of the vehicle, identifying main parts with numbered labels.
Explains where to find the vehicle identification number on the steering head.
Indicates the location of the type label on the front of the steering head.
Specifies where the key number for the steering lock is stamped.
Details the location of the engine number on the left side of the engine.
States that the fork part number is stamped on the inside of the axle clamp.
Identifies the location of the shock absorber article number on the top of the shock absorber.
Describes the clutch lever's location and hydraulic operation.
Explains the location of the hand brake lever and its function for the front brake.
Identifies the location of the throttle grip on the handlebar.
Details the location and function of the switch-off button for EXC models.
Describes the switch-off button's location and function for XC-W models.
Explains the location and operation of the horn button for EXC models.
Details the light switch's location and modes (low beam, high beam) for EXC models.
Describes the light switch's location and modes for XC-W models.
Explains the turn signal switch's location and operation for EXC models.
Details the location and function of the emergency OFF switch for EXC models.
Identifies the location of the start button and its function.
Describes the map switch's location and function for special models.
Explains the various indicator lamps and their meanings for EXC models.
Describes the indicator lamps and their meanings for XC-W models.
Provides instructions and safety warnings for opening the fuel tank filler cap.
Details the procedure for closing the fuel tank filler cap, including routing the breather hose.
Explains how to open the 2-stroke oil tank cap.
Details the procedure for closing the 2-stroke oil tank cap.
Explains the location and use of straps for recovery in difficult terrain on ERZBERGRODEO models.
Describes the cold start button's location and function for aiding cold engine starts.
Explains the idle speed adjusting screw's function and how it affects vehicle behavior.
Shows the shift lever's mounting location and illustrates gear positions.
Describes the foot brake lever's location and purpose for activating the rear brake.
Explains the side stand's location and its use for parking the motorcycle.
Details the location and function of the steering lock for EXC models.
Provides instructions on how to lock the steering for EXC models.
Explains the procedure for unlocking the steering for EXC models.
Provides an overview of the combination instrument, including button functions and initial display modes.
Explains how to activate the instrument and perform a display test, including wheel size settings.
Details the process for setting the unit of measurement (km/miles) for the instrument.
Describes how to activate and deactivate various functions within the instrument's setup menu.
Provides instructions on how to set the clock on the combination instrument.
Explains how to view stored lap times if they have been recorded.
Details how to display the current speed in Km/h or Mph.
Explains how to view the engine's operating hours, useful for service intervals.
Describes how to access and navigate the setup menu for instrument functions.
Guides on changing the unit of measurement between Km/h and Mph.
Explains how to display the time and access clock settings.
Provides detailed steps for setting the current time on the instrument.
Describes how to use the display mode for timing lap times with the stopwatch.
Explains how to view recorded lap times and reset the stopwatch.
Details how to view the total traveled distance shown on the odometer.
Explains how to use Trip Master 1 for measuring distances and its coupling with A1 and S1.
Describes how to use Trip Master 2 for measuring distances and clearing values.
Guides on manually setting the Trip Master 2 value, useful for road book navigation.
Explains how to view average speed 1, calculated from TR1 and S1.
Describes how to view average speed 2, related to the running stopwatch S2.
Details how to use Stop Watch 1 to measure riding time.
Explains how to use the manual Stop Watch 2 to measure time intervals.
Summarizes the functions and button operations for various display modes in a table format.
Lists the conditions required to activate different display modes and setup menus.
Covers crucial initial advice for preparing the motorcycle before its first use, including safety.
Provides guidelines for the engine break-in period to ensure proper performance and longevity.
Explains how low temperatures affect lithium-ion battery performance and starting attempts.
Advises on preparing the vehicle for specific challenging riding conditions like sand or mud.
Details specific preparations for riding the motorcycle on dry sandy terrain.
Outlines the necessary preparations for riding the motorcycle on wet sandy surfaces.
Provides instructions for preparing the vehicle for riding on wet and muddy off-road circuits.
Details preparations needed for riding in high temperatures or during slow, continuous riding.
Offers guidance on preparing the motorcycle for operation in cold temperatures or snowy conditions.
Lists essential pre-ride checks and maintenance tasks to ensure safe operation.
Covers safety precautions and procedures for starting the motorcycle's engine.
Explains how to safely start moving the motorcycle from a standstill.
Provides instructions on shifting gears and general riding techniques, including safety warnings.
Details braking techniques, safety warnings, and checks for effective brake system operation.
Covers procedures for safely stopping and parking the motorcycle, including warnings.
Provides notes and warnings related to transporting the motorcycle.
Explains the refueling process, including safety hazards and environmental considerations.
Details the procedure and warnings for adding 2-stroke oil to the oil tank.
Provides general information about service intervals and where to find the most up-to-date schedules.
Lists essential maintenance tasks required at specific operating hour intervals for motorsports use.
Outlines recommended maintenance tasks to be performed at various intervals for optimal vehicle health.
Explains how to adjust the chassis settings based on the rider's weight for optimal handling.
Introduces the concepts of high-speed and low-speed compression damping for the shock absorber.
Provides instructions for adjusting the low-speed compression damping on the shock absorber.
Details the procedure for adjusting the high-speed compression damping on the shock absorber.
Explains how to adjust the rebound damping on the shock absorber for improved suspension feel.
Guides on measuring the rear wheel's unloaded dimension, a step for suspension tuning.
Details how to check the static sag of the rear shock absorber and adjust spring preload if needed.
Explains how to check the riding sag of the rear shock absorber and adjust it.
Provides a step-by-step guide for adjusting the spring preload of the rear shock absorber.
Details how to adjust the riding sag by choosing and mounting a suitable spring.
Offers advice on checking the basic fork settings and potential issues like bottoming out.
Explains how to adjust the compression damping on the front fork for different models.
Details how to adjust the rebound damping on the front fork for different models.
Guides on adjusting the spring preload on the front fork specifically for Six Days models.
Explains handlebar mounting options to achieve the most comfortable rider position.
Warns about safety risks associated with repaired or bent handlebars and advises replacement.
Provides instructions and safety notes for safely raising the motorcycle using a lift stand.
Details the procedure for safely removing the motorcycle from the lift stand.
Explains the process of bleeding the fork legs to release excess pressure.
Guides on cleaning the fork dust boots to prevent premature wear and leaks.
Details the steps for removing the fork protectors.
Provides instructions for installing the fork protectors, including screw tightening.
Outlines the procedure for removing the front fork legs.
Details the process for installing the front fork legs, including alignment and tightening.
Explains how to remove the lower triple clamp on standard EXC/XC-W models.
Details the procedure for removing the lower triple clamp on special models.
Guides on installing the lower triple clamp for standard EXC/XC-W models.
Explains how to check for play in the steering head bearing and potential damage.
Provides instructions for adjusting the steering head bearing play to eliminate looseness or detents.
Details the process of lubricating the steering head bearing for both standard and special models.
Explains how to remove the front fender.
Details the procedure for installing the front fender.
Guides on how to remove the rear shock absorber, including necessary preparatory steps.
Provides instructions for installing the rear shock absorber, including tightening specifications.
Explains how to remove the motorcycle seat.
Details the procedure for mounting the motorcycle seat correctly.
Guides on how to remove the air filter box cover.
Details the procedure for installing the air filter box cover.
Explains how to remove the air filter, emphasizing the importance of using one.
Provides instructions for installing a clean air filter, ensuring correct seating.
Details the process for cleaning the air filter and its housing, including using specific cleaners.
Explains how to prepare the air filter box cover for securing by drilling a hole.
Guides on how to remove the main silencer, including safety warnings about heat.
Provides instructions for mounting and tightening the main silencer.
Explains how to change the glass fiber yarn filling in the main silencer to maintain noise and performance.
Details the process for removing the fuel tank, including safety warnings related to fuel.
Provides instructions for installing the fuel tank, ensuring correct routing of cables and hoses.
Explains how to check the drive chain for dirt and soiling.
Details the process for cleaning the drive chain, including warnings about lubricants and brake discs.
Covers the importance of correct chain tension and the risks of improper tension.
Provides step-by-step instructions for adjusting the chain tension correctly.
Guides on checking wear of the chain, sprockets, and chain guide, and when to replace them.
Explains how to check the frame for cracks or deformation, advising replacement for impact damage.
Details how to check the link fork for damage and advises replacement for any damage.
Guides on checking the correct routing of throttle cables and correcting if necessary.
Explains how to check the rubber grips on the handlebar for damage, wear, or looseness.
Details how to adjust the clutch lever's basic position for rider comfort.
Explains how to check and correct the hydraulic clutch fluid level, with safety warnings.
Provides a detailed procedure for changing the hydraulic clutch fluid, including safety and environmental notes.
Explains how to remove the engine guard on special models.
Details the procedure for installing the engine guard on special models.
Guides on checking the free travel of the hand brake lever and its importance for brake system function.
Explains how to adjust the free travel of the handbrake lever for EXC models.
Details how to adjust the hand brake lever's basic position for XC-W models.
Explains how to check brake disc thickness and for damage, with wear limits specified.
Guides on checking the front brake fluid level and identifying potential issues.
Provides instructions for adding front brake fluid, including safety warnings.
Explains how to check the front brake linings for minimum thickness and damage.
Details the procedure for changing the front brake linings, including safety and component warnings.
Guides on checking the free travel of the foot brake lever and its relation to brake system pressure.
Explains how to adjust the basic position of the foot brake lever for optimal rider ergonomics.
Details how to check the rear brake fluid level and what to do if it's low.
Provides instructions for adding rear brake fluid, including safety and environmental precautions.
Explains how to check the rear brake linings for minimum thickness and wear.
Details the procedure for changing the rear brake linings, including warnings about servicing and brake fluid.
Guides on the process of safely removing the front wheel, including brake caliper and spindle removal.
Details the procedure for installing the front wheel, including bearing checks and spindle insertion.
Explains how to remove the rear wheel, involving chain adjuster and spindle removal.
Provides instructions for installing the rear wheel, including bearing checks and chain mounting.
Guides on checking tire condition, including cuts, embedded objects, and tread depth.
Explains the importance of correct tire pressure and how to check it for street and offroad use.
Details how to check spoke tension and the consequences of improper tension.
Guides on safely removing the 12-V battery, including warnings and environmental considerations.
Details the procedure for installing the 12-V battery, including securing and connecting cables.
Explains how to charge the 12-V battery, including safety, voltage checks, and charging parameters.
Guides on how to change the main fuse, including safety warnings and fuse specifications.
Explains how to locate and change fuses for individual power consumers in the fuse box.
Details the process for removing the headlight mask and headlight assembly.
Guides on installing the headlight mask and headlight assembly.
Explains how to change the headlight bulb, with notes on reflector care.
Details how to change the turn signal bulb for EXC models.
Provides instructions on how to check and adjust the headlight beam setting relative to the road.
Explains how to adjust the headlight range by pivoting the headlight assembly.
Guides on how to replace the battery in the combination instrument.
Indicates the location of the diagnostics connector under the seat.
Provides a general overview of the cooling system, including water pump and radiator cap functions.
Details how to check coolant antifreeze protection and level, with safety warnings.
Explains how to check the coolant level in the radiator and correct it if necessary.
Provides safety warnings and the initial step for draining the coolant.
Details the procedure for refilling the cooling system with coolant, including safety warnings.
Explains how to check the throttle cable play for smooth operation and correct idle speed.
Guides on adjusting the throttle cable play to ensure smooth operation and correct response.
Details how to change the throttle response by swapping guide plates on the grip tube.
Explains how to adjust the engine's idle speed using the adjusting screw, with safety warnings.
Describes how to reprogram the ambient pressure setting for optimal performance at different altitudes.
Identifies the ignition timing map connector and notes its function is restricted on homologated models.
Explains how to switch between ignition timing maps (Soft/Performance) for EXC/XC-W models.
Guides on checking the shift lever's basic position relative to the rider's boot.
Details how to adjust the shift lever's basic position for optimal rider ergonomics.
Guides on how to change the fuel screen, including safety warnings and connection procedures.
Explains how to check the 2-stroke oil level in the tank and warnings about low levels.
Details the procedure for priming the oil pump, often necessary after the oil tank has been emptied.
Guides on how to remove, clean, and reinstall the oil screen in the oil tank.
Explains how to check the gear oil level when the engine is cold.
Details the process for changing the gear oil, including safety warnings about hot oil.
Guides on how to add gear oil, emphasizing topping up when the engine is cold.
Provides instructions for cleaning the motorcycle, including warnings about pressure washers and environmental hazards.
Outlines checks and maintenance procedures specifically for preparing the motorcycle for winter storage or use in winter conditions.
Details the steps and precautions necessary for storing the motorcycle for extended periods.
Explains the procedures required to prepare the motorcycle for use after it has been stored.
Lists possible causes and actions for when the engine fails to crank.
Addresses common issues and solutions when the engine cranks but does not start.
Helps diagnose and resolve issues where the engine fails to reach expected speeds.
Provides troubleshooting steps for low engine power issues.
Covers common causes and solutions for engine overheating problems.
Addresses potential causes for white smoke emissions from the exhaust.
Troubleshoots issues related to gear oil exiting through the vent hose.
Helps diagnose and resolve problems of water contamination in the gear oil.
Explains the meaning of the malfunction indicator lamp and possible causes.
Addresses issues related to a discharged 12-V battery and potential charging problems.
Explains that deleted instrument values may indicate an empty combination instrument battery.
Lists detailed technical specifications for the engine, including design and performance parameters.
Provides a table of critical engine component tightening torques for proper assembly.
Lists the fluid capacities for the engine, coolant, and fuel systems.
Details technical specifications related to the motorcycle's chassis, frame, suspension, and brakes.
Lists technical specifications for electrical components like the battery, fuses, and lights.
Specifies tire sizes and validity for different models, with manufacturer recommendations.
Provides technical details for the front fork, including article numbers, damping settings, and spring rates.
Lists technical specifications for the rear shock absorber, including damping, spring preload, and sag measurements.
Contains a comprehensive list of chassis component tightening torques.
Specifies the standard and recommended suppliers for brake fluid.
Provides guidelines for using high-grade, silicate-free coolant with corrosion inhibitors.
Lists the standard and recommended suppliers for engine oil.
Specifies the standard and recommended suppliers for 2-stroke engine oil.
Lists the specifications and recommended suppliers for fork oil.
Specifies the standard and recommended suppliers for shock absorber fluid.
Provides guidelines for using unleaded super fuel and warnings about ethanol/methanol content.
Lists recommended suppliers and products for air filter cleaning.
Lists recommended suppliers and products for chain cleaning.
Lists recommended suppliers and products for fuel additives.
Lists recommended suppliers and products for high viscosity grease.
Lists recommended suppliers and products for long-life grease.
Lists recommended suppliers and products for motorcycle cleaning.
Lists recommended suppliers and products for off-road chain spray.
Lists recommended suppliers and products for foam air filter oil.
Lists recommended suppliers and products for preserving paints, metal, and rubber.
Lists recommended suppliers and products for special cleaners.
Lists recommended suppliers and products for universal oil spray.
Explains the JASO T903 MA2 standard for motorcycle engine oils.
Describes the SAE viscosity classification system for oils.
Explains the JASO FD classification for 2-stroke engine oils used in racing.
Defines TPI as Transfer Port Injection, an electronic fuel injection system.
Defines OBD as On-Board Diagnosis, a vehicle system monitoring electronics.
Explains that red symbols indicate error conditions requiring immediate intervention.
Explains that yellow/orange symbols indicate error conditions needing prompt intervention or driving aids.
Explains that green/blue symbols provide informational feedback.
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