KTM 250 EXC TPI 2021 User Manual

OWNER'S MANUAL 2021
250 EXC TPI
250 EXC Six Days TPI
250 XC‑W TPI
300 EXC TPI
300 EXC Six Days TPI
300 XC-W TPI
300 EXC TPI ERZBERGRODEO
300 XC-W TPI ERZBERGRODEO
Art. no. 3214220en

KTM 250 EXC TPI 2021 Specifications

General

Brand	KTM
Model	250 EXC TPI 2021
Category	Motorcycle
Language	English

Summary

Means of Representation

Symbols Used in Manual

Explains the meaning of symbols used in the manual for clarity.

Typographical Formats Used

Details typographical formats like proprietary names and underlined terms.

Safety Advice

Intended Use and Misuse

Defines intended use for EXC/XC-W models and warns against misuse.

General Safety Instructions

Highlights the importance of following safety instructions and warns about warning labels.

Degrees of Risk and Symbols

Defines hazard levels (Danger, Warning, Caution, Note) and associated symbols.

Safe Operation Guidelines

Provides safety advice regarding rider fitness, exhaust gases, and vehicle operation.

Protective Clothing Requirements

Emphasizes the necessity of wearing appropriate protective clothing for safety.

Work Rules and Environmental Care

Outlines rules for performing work and respecting the environment.

Owner's Manual Importance

Stresses reading the manual and keeping it accessible for reference.

Important Notes

Warranty and Service Schedule

Details manufacturer warranty, service schedule adherence, and authorized workshops.

Fuel and Auxiliary Substances

Warns about fuel handling hazards and emphasizes using specified substances.

Service and Maintenance

Highlights the importance of proper service for operation and wear prevention.

Customer Service and Support

Directs users to authorized dealers for questions and support.

View of Vehicle

Front Left View of Motorcycle

Identifies key components from the front left perspective with labels.

Rear Right View of Motorcycle

Identifies key components from the rear right perspective with labels.

Serial Numbers

Vehicle Identification and Type Labels

Locates the VIN and type label on the motorcycle.

Key Number and Engine Number

Shows where to find the key number and engine number.

Fork and Shock Absorber Part Numbers

Indicates locations for fork and shock absorber part numbers.

Controls

Handlebar Controls Overview

Details clutch lever, hand brake lever, and throttle grip.

Switch-off and Horn Buttons

Explains the function of switch-off and horn buttons for EXC/XC-W models.

Light and Turn Signal Switches

Describes operation of light switches (EXC/XC-W) and turn signal switch.

Emergency OFF and Map Switches

Explains emergency OFF switch and map switch functions.

Indicator Lamps

Details the meaning of indicator lamps for EXC and XC-W models.

Fuel Tank and Oil Tank Caps

Covers opening and closing fuel and 2-stroke oil tank caps.

Vehicle Operation Controls

Explains cold start button, idle speed screw, shift and foot brake levers.

Steering Lock Operation

Provides instructions for locking and unlocking the steering.

Combination Instrument

Instrument Overview and Activation

Introduces the instrument display and its activation process.

Setting Kilometers or Miles

Guides on changing the unit of measurement for distance.

Adjusting Instrument Functions

Explains how to activate and deactivate various display functions.

Clock and Lap Time Functions

Covers setting the clock and viewing lap times.

Display Modes and Settings

Details speed, operating hours, odometer, and trip master display modes.

Average Speed and Stop Watch Functions

Explains display modes for average speed (A1, A2) and stop watches (S1, S2).

Function and Activation Tables

Provides tables summarizing functions, conditions, and menu activation.

Preparing for Use

First Use Advice and Safety

Gives advice for first use, including safety warnings and controls familiarization.

Engine Break-In Procedure

Details the engine break-in process, performance limits, and idle speed.

Lithium-Ion Battery Cold Start

Explains starting procedures for lithium-ion batteries at low temperatures.

Riding in Difficult Conditions

Provides guidance for riding in sand, mud, high temps, and low temps/snow.

Preparing for Dry Sand Riding

Specific preparation steps for riding in dry sand conditions.

Preparing for Wet Sand Riding

Specific preparation steps for riding in wet sand conditions.

Preparing for Wet/Muddy Circuits

Preparation advice for riding on wet and muddy circuits.

Preparing for High Temps/Slow Riding

Recommendations for riding in high temperatures or slow conditions.

Preparing for Low Temps/Snow

Guidance for preparing the vehicle for low temperatures or snow.

Riding Instructions

Pre-Ride Checks and Maintenance

Lists essential checks before riding for safety and operation.

Starting the Vehicle Safely

Provides safety warnings and instructions for starting the engine.

Starting Off and Shifting Gears

Guides on starting off, shifting gears, and general riding techniques.

Braking Procedures and Warnings

Explains braking techniques and warns about brake system issues.

Stopping and Parking Safely

Provides instructions for stopping and parking, including safety warnings.

Vehicle Transport Guidelines

Offers advice on safely transporting the motorcycle.

Refueling Procedures and Safety

Details safe refueling practices, fuel quality, and environmental hazards.

Adding 2-Stroke Oil

Instructions for checking and adding 2-stroke oil to the oil tank.

Service Schedule

Additional Information on Service

Provides context on service intervals, work orders, and KTM Dealer.net.

Required Maintenance Tasks

Lists mandatory service tasks based on operating hours.

Recommended Maintenance Tasks

Lists recommended service tasks based on operating hours and time intervals.

Tuning the Chassis

Basic Chassis Setting with Rider Weight

Explains how to adjust chassis settings based on rider weight.

Shock Absorber Compression Damping

Details adjustment of low-speed and high-speed compression damping.

Shock Absorber Rebound Damping

Guides on adjusting the rebound damping of the shock absorber.

Rear Wheel Sag Measurement

Describes how to measure static and riding sag for the rear wheel.

Fork Basic Setting and Damping

Covers basic fork settings, compression, and rebound damping adjustments.

Fork Spring Preload Adjustment

Details how to adjust spring preload on the fork for Standard/Six Days models.

Handlebar Position Adjustment

Explains how to adjust handlebar position for rider comfort.

Service Work on the Chassis

Raising and Removing Motorcycle from Lift Stand

Covers procedures for lifting and removing the motorcycle using a stand.

Fork Leg Service Procedures

Details bleeding fork legs, cleaning dust boots, and removing/installing fork protectors.

Fork Leg Removal and Installation

Step-by-step guide for removing and installing fork legs.

Triple Clamp Service

Procedures for removing and installing lower and upper triple clamps.

Steering Head Bearing Play

Covers checking and adjusting steering head bearing play.

Lubricating Steering Head Bearing

Instructions for lubricating the steering head bearing.

Front Fender Service

Details removing and installing the front fender.

Shock Absorber Removal and Installation

Step-by-step guide for removing and installing the shock absorber.

Seat Removal and Installation

Procedures for removing and mounting the motorcycle seat.

Air Filter Box Cover Service

Guides for removing and installing the air filter box cover.

Air Filter Service

Details removing, installing, and cleaning the air filter.

Main Silencer Service

Covers removing, installing, and changing the glass fiber yarn filling of the silencer.

Fuel Tank Removal and Installation

Step-by-step guide for removing and installing the fuel tank.

Chain Maintenance Procedures

Includes checking chain for dirt, cleaning, and checking chain tension.

Chain Adjustment and Wear Check

Details adjusting chain tension and checking chain/sprocket wear.

Frame and Link Fork Inspection

Covers checking the frame and link fork for damage or deformation.

Throttle Cable Routing Check

Ensures correct routing of throttle cables for proper operation.

Rubber Grip and Clutch Lever Adjustment

Covers checking rubber grips and adjusting the clutch lever position.

Hydraulic Clutch Fluid Service

Guides for checking and changing the hydraulic clutch fluid.

Engine Guard Service

Details removing and installing the engine guard.

Brake System

Hand Brake Lever Free Travel

Explains how to check and adjust the free travel of the hand brake lever.

Brake Disc Inspection

Details checking brake disc thickness, damage, and deformation.

Front Brake Fluid Level

Covers checking and adding front brake fluid.

Front Brake Linings Service

Guides on checking and changing the front brake linings.

Foot Brake Lever Free Travel

Explains how to check and adjust the free travel of the foot brake lever.

Rear Brake Fluid Level

Covers checking and adding rear brake fluid.

Rear Brake Linings Service

Guides on checking and changing the rear brake linings.

Wheels, Tires

Front Wheel Removal and Installation

Step-by-step guide for removing and installing the front wheel.

Rear Wheel Removal and Installation

Step-by-step guide for removing and installing the rear wheel.

Tire Condition and Pressure Checks

Covers checking tire condition, tread depth, and tire pressure.

Spoke Tension Check

Explains how to check and adjust spoke tension.

Electrical System

12-V Battery Service

Details removing, installing, and charging the 12-V battery.

Main Fuse Replacement

Provides instructions for changing the main fuse.

Individual Fuse Replacement

Guides on changing fuses for individual power consumers.

Headlight Mask and Bulb Service

Covers removing/installing headlight mask and changing headlight bulb.

Headlight and Turn Signal Checks

Explains checking headlight setting and changing turn signal bulb.

Combination Instrument Battery

Instructions for changing the combination instrument battery.

Diagnostics Connector Location

Identifies the location of the diagnostics connector.

Cooling System

Cooling System Overview and Antifreeze

Explains the cooling system and checking antifreeze/coolant levels.

Coolant Level and Draining

Guides on checking coolant level and draining the coolant.

Refilling and Changing Coolant

Details procedures for refilling and changing the coolant.

Tuning the Engine

Throttle Cable Play Adjustment

Covers checking and adjusting the play in the throttle cable.

Throttle Response Characteristic Map

Explains how to change the throttle response by adjusting the guide plate.

Idle Speed Adjustment

Guides on setting the engine's idle speed to the specified value.

Ambient Air Pressure Programming

Details how to reprogram ambient air pressure for altitude changes.

Ignition Timing Map Adjustment

Explains how to change ignition timing maps via plug-in connector.

Shift Lever Position Adjustment

Covers checking and adjusting the basic position of the shift lever.

Service Work on the Engine

Fuel Screen Replacement

Provides instructions for replacing the fuel screen.

2-Stroke Oil Level Check

Details how to check the 2-stroke oil level in the oil tank.

Oil Pump Priming Procedure

Steps for priming the oil pump.

Cleaning Oil Screen in Oil Tank

Guides for cleaning the oil screen in the oil tank.

Gear Oil Level Check

Explains how to check the gear oil level.

Gear Oil Change Procedure

Step-by-step guide for changing the gear oil.

Adding Gear Oil

Instructions for adding gear oil to the transmission.

Cleaning, Care

Motorcycle Cleaning Procedures

Details safe methods for cleaning the motorcycle and avoiding damage.

Winter Operation Maintenance

Provides checks and maintenance steps for winter operation, especially regarding salt.

Storage

Motorcycle Storage Procedures

Lists steps for preparing the motorcycle for long-term storage.

Preparing for Use After Storage

Outlines steps for bringing the motorcycle back into service after storage.

Troubleshooting

Engine Starting Issues

Addresses faults related to the engine not starting or turning over.

Engine Performance Issues

Covers engine speed, power, and overheating problems.

Indicator Lamp and Battery Faults

Troubleshoots malfunction indicator lamps and 12-V battery issues.

Blink Code

Malfunction Indicator Lamp Codes

Lists blink codes for malfunctions and their error level conditions.

Troubleshooting with Blink Codes

Details various malfunction indicator lamp codes and their causes.

Technical Data

Engine Specifications and Torques

Provides detailed engine specs, capacities, and tightening torques.

Chassis and Electrical System Data

Details chassis components, tire specs, and electrical system data.

Fork and Shock Absorber Specifications

Lists detailed specifications for forks and shock absorbers.

Substances

Brake Fluid and Coolant Specifications

Details specifications and recommended suppliers for brake fluid and coolant.

Engine Oil and Fuel Specifications

Covers engine oil (15W/50, 2-stroke) and fuel specifications.

Fork Oil, Shock Absorber Fluid, and Fuel Types

Specifies fork oil, shock absorber fluid, and unleaded fuel types.

Auxiliary Substances

Recommended Lubricants and Cleaners

Lists recommended suppliers and products for cleaning and lubrication.

Specialty Cleaners and Sprays

Details specialty cleaners and sprays for various motorcycle parts.

Standards

JASO T903 MA2 Standard Explanation

Explains the JASO T903 MA2 standard for motorcycle engine oils.

SAE and JASO FD Classifications

Defines SAE viscosity classes and JASO FD for 2-stroke engine oils.

Index of Special Terms

Glossary of Technical Terms

Defines technical terms like TPI and OBD used in the manual.

List of Abbreviations

Common Abbreviations Used

Provides a list of abbreviations used in the manual.

List of Symbols

Symbol Classification and Meaning

Categorizes symbols (Red, Yellow/Orange, Green/Blue) and explains their meaning.