KTM 150 EXC TPI 2021 User Manual

OWNER'S MANUAL 2021
150 EXC TPI
150 XC‑W TPI
Art. no. 3214218en

KTM 150 EXC TPI 2021 Specifications

General

Displacement	143.99 cc
Bore x Stroke	58 mm x 54.5 mm
Starter	Electric starter
Transmission	6-speed
Front Brake	Disc brake
Rear Brake	Disc brake
Front Wheel Travel	300 mm
Ground Clearance	370 mm
Seat Height	960 mm
Engine Type	2-stroke
Cooling	Liquid cooling
Front Suspension	WP Xplor 48
Rear Suspension	WP Xplor shock absorber
Fuel Tank Capacity	9 l
Fuel System	TPI

Summary

Safety Advice

Intended Use, Misuse, and General Safety

Defines vehicle usage, warns against misuse, and provides general safety instructions.

Operational Safety and Protective Clothing

Covers safe operation, risks, and the importance of protective clothing.

Work Rules and Environmental Considerations

Outlines rules for maintenance and environmental responsibility.

Owner's Manual Guidance

Emphasizes reading and keeping the Owner's Manual accessible.

Important Notes

Warranty, Service, and Parts

Explains warranty, service, and the use of approved parts and accessories.

Controls

Handlebar Controls and Switches

Identifies and describes clutch, brake, throttle, switch-off, horn, light, and turn signal controls.

Ignition, Starting, and Steering Controls

Explains emergency OFF, start button, steering lock, and cold start button.

Indicator Lamps and Fuel/Oil Caps

Explains indicator lamps and fuel/oil tank cap operations.

Idle Speed and Gear Shifting

Covers idle speed adjustment and the shift lever operation.

Combination Instrument

Instrument Operation and Settings

Covers instrument activation, unit settings, and clock adjustment.

Display Modes and Functions

Explains various display modes like speed, hours, trip meters, and lap times.

Preparing for Use

First Use and Engine Break-in

Provides initial preparation advice and engine running-in procedures.

Adapting to Difficult Riding Conditions

Details preparation for sand, wet, muddy, and temperature conditions.

Riding Instructions

Pre-Ride Checks and Starting the Vehicle

Covers pre-ride checks, maintenance, and safe starting.

Riding Techniques and Braking

Explains gear shifting, general riding, and braking procedures.

Stopping, Parking, and Refueling

Details stopping, parking, transporting, and refueling procedures.

Service Schedule

Required and Recommended Maintenance Intervals

Lists routine and recommended service tasks by interval.

Tuning the Chassis

Chassis Settings and Rider Weight

Explains how to set chassis based on rider weight.

Shock Absorber Damping and Sag Adjustment

Details shock absorber adjustments for damping and sag.

Fork Damping and Handlebar Adjustment

Details adjusting fork damping and handlebar position.

Service Work on the Chassis

Wheel and Fork Servicing

Explains procedures for fork, wheel removal/installation, and steering head bearing service.

Suspension Component Service

Covers shock absorber removal/installation and related adjustments.

Air Filter and Silencer Maintenance

Explains cleaning and replacing air filter and main silencer.

Chain and Frame Maintenance

Covers chain checks, tensioning, and frame inspection.

Control System Maintenance

Details clutch, brake, and throttle control system maintenance.

Brake System

Hand Brake Lever and Disc Checks

Covers hand brake lever adjustments and brake disc checks.

Brake Fluid and Linings Maintenance

Explains brake fluid checks/changes and lining replacement.

Foot Brake Lever and Rear Brake Service

Covers foot brake lever adjustments and rear brake checks.

Wheels, Tires

Wheel Removal, Installation, and Tire Checks

Details wheel procedures and tire condition/pressure checks.

Spoke Tension and Tire Information

Guides on checking spoke tension and tire specifics.

Electrical System

Battery Maintenance and Charging

Covers battery removal, installation, and charging procedures.

Fuses, Lighting, and Diagnostics

Explains fuse replacement, lighting bulb changes, and diagnostic connector.

Cooling System

Coolant Level and Antifreeze Checks

Guides on checking coolant levels and antifreeze protection.

Coolant System Maintenance

Details draining and changing the coolant.

Tuning the Engine

Throttle Control and Idle Speed Adjustment

Covers throttle cable play and idle speed adjustments.

Ignition Timing and Shift Lever Adjustment

Explains ignition timing maps and shift lever adjustments.

Service Work on the Engine

Fuel and Oil System Servicing

Details fuel screen changes and oil level checks.

Gear Oil and Oil Screen Maintenance

Covers gear oil changes and oil screen cleaning.

Cleaning, Care

Motorcycle Cleaning and Winter Care

Provides detailed instructions for cleaning and winter maintenance.

Storage

Long-Term Storage and Post-Storage Preparation

Details storage procedures and preparation for use after storage.

Blink Code

Malfunction Indicator Lamp Codes Explained

Lists and explains blink codes for the malfunction indicator lamp.

Technical Data

Engine, Chassis, and Electrical Specifications

Lists engine, chassis, electrical, and tightening torque specifications.

Fluid Capacities, Tires, and Suspension Data

Lists fluid capacities, tire, fork, and shock absorber specifications.

Substances

Recommended Fluids and Lubricants

Lists recommended brake fluid, coolant, and oils.

Auxiliary Substances

Recommended Cleaning and Maintenance Products

Lists recommended cleaners, greases, sprays, and preserving materials.

Standards

Explanation of Industry Standards

Explains relevant industry standards for oils and fuels.

List of Symbols

Symbol Categories and Meanings

Explains the meaning of different colored warning and information symbols.