KTM 150 EXC 2024 User Manual (English)

Other manuals for KTM 150 EXC 2024

Questions and Answers:

E
Elizabeth SmithJul 28, 2025
What to do if my KTM 150 EXC 2024 Motorcycle engine cannot be cranked?
- K
  Kimberly LoweJul 28, 2025
  If your KTM Motorcycle engine won't crank, possible causes include an operating error, a discharged 12-V battery (in this case you should charge the 12-V battery and check the charging voltage, closed current, and stator winding of the alternator), a blown main fuse (you should change the main fuse), a faulty starter relay (you should check the starter relay), or a faulty starter motor (you should check the starter motor).
J
jenniferleachAug 10, 2025
Why does my KTM Motorcycle engine die during a trip?
- I
  ijacksonAug 10, 2025
  If your KTM Motorcycle engine dies during the trip, it could be due to a lack of fuel (you should refuel), the engine taking in false air (you should check that the intake flange is firmly seated), a loose or oxidized connector or ignition coil (you should clean the connector and treat it with contact spray), or an incorrectly stored ambient pressure (you should program ambient air pressure).
N
Nicole BrewerAug 14, 2025
What causes a KTM 150 EXC 2024 engine not to speed up?
- C
  Craig MatthewsAug 14, 2025
  If your KTM Motorcycle engine does not speed up, it could be due to a malfunction in the electronic fuel injection (you should check wiring for damage and electrical plug-in connectors for corrosion and damage and read out the fault memory using the KTM diagnostics tool), faulty ignition (ignition coil - check the primary winding, check the spark plug connector, check the stator winding of the alternator), or an incorrectly stored ambient pressure (you should program ambient air pressure).
S
Sarah MeyerAug 18, 2025
What to do if my KTM Motorcycle engine overheats?
- C
  Carol MooreAug 18, 2025
  If your KTM Motorcycle engine overheats, it could be due to too little coolant in the cooling system (you should check the cooling system for leakage and check the coolant level), too little air stream (you should switch off engine when stationary), very dirty radiator fins (you should clean the radiator fins), or foam formation in the cooling system (you should drain the coolant and refill with coolant).
A
Albert ScottAug 22, 2025
How to fix a KTM 150 EXC 2024 Motorcycle engine with no idle speed?
- M
  Melissa HowardAug 23, 2025
  If your KTM Motorcycle engine has no idle speed, it might be due to a defective spark plug (you should change the spark plug), faulty ignition (ignition coil - check the primary winding, check the spark plug connector, check the stator winding of the alternator), or an incorrectly set idle speed (you should adjust the idle speed).

KTM 150 EXC 2024 Specifications

General

Bore x Stroke	58 mm x 54.5 mm
Starter	Kick starter
Transmission	6-speed
Cooling	Liquid cooled
Front Suspension	WP XACT-USD, Ø 48 mm
Front Brake	Disc brake, 260 mm
Rear Brake	Disc brake, 220 mm
Ground Clearance	370 mm
Engine Type	Single cylinder, 2-stroke
Frame	Chromoly steel frame
Front Tire	90/90-21
Displacement	143.99 cc

Summary

Means of Representation and Symbols

Symbols Used in Manual

Explains the meaning of various symbols used for warnings and information.

Typographical Formats Explained

Defines the typographical conventions and formats used for clarity in the manual.

Safety Advice and Precautions

Intended Use Definition

Defines the vehicle's intended application and use limitations.

General Safety Instructions

Provides essential safety advice and precautions for operating the motorcycle.

Risk Levels and Symbols

Explains the meaning of different risk levels and associated symbols.

Safe Operation Guidelines

Outlines critical guidelines for safe operation to prevent accidents and injuries.

Important Notes and Information

Manufacturer Warranty Conditions

Details the terms and conditions of the manufacturer's warranty.

Fuel and Auxiliary Substance Guidelines

Provides guidance on the correct fuel and auxiliary substances to use.

Importance of Service and Maintenance

Emphasizes the importance of timely service for vehicle longevity and performance.

Vehicle Identification and Serial Numbers

Vehicle Identification Number (VIN) Location

Locates the unique Vehicle Identification Number (VIN) stamped on the motorcycle.

Engine Number Location

Specifies the location of the engine's serial number for identification.

Fork and Shock Absorber Part Numbers

Identifies the locations for fork and shock absorber part numbers.

Motorcycle Controls Overview

Clutch, Brake Levers, and Throttle Grip

Describes the function and operation of clutch, brake levers, and throttle grip.

Light and Turn Signal Switches

Details the operation of light and turn signal switches for different models.

Start, Stop, and Cold Start Button Functions

Explains the function of the start, stop, and cold start buttons.

Fuel Tank Filler Cap Operation

Provides instructions for opening and closing the fuel tank filler cap safely.

Combination Instrument Functions

Instrument Display Overview and Activation

Provides an overview of the instrument panel layout and activation.

Setting Units and Clock

Guides on setting distance units (km/miles) and the current time.

Speed, Odometer, and Trip Meter Displays

Details how to view speed, odometer, and trip meter readings.

Lap Time and Stop Watch Functions

Explains how to view and use lap time and stop watch features.

Preparing for First Use and Break-In

Initial Use Safety Advice

Crucial safety advice and checks before the very first ride.

Engine Break-In Procedure

Guidelines for properly breaking in the engine for optimal performance.

Vehicle Preparation for Difficult Conditions

Precautions for operating in challenging environmental conditions.

Riding Instructions and Operation

Pre-Ride Checks and Maintenance

Essential checks and maintenance before each ride for safety.

Starting Off and Shifting Gears

Step-by-step guide on starting moving and shifting gears.

Braking Principles and Safety

Explains proper braking techniques and safety considerations.

Refueling Procedures and Safety

Details safe refueling practices and precautions.

Service Schedule and Maintenance Intervals

Scheduled Maintenance Intervals

Outlines the recommended service intervals for regular maintenance tasks.

Chassis Tuning and Suspension Adjustment

Basic Chassis Setup with Rider Weight

How to adjust chassis settings based on rider weight for optimal handling.

Shock Absorber Damping Adjustments

Procedure for adjusting the shock absorber's compression and rebound damping.

Fork Damping Adjustments

How to adjust the fork's compression and rebound damping.

Chassis Service Procedures

Fork Leg Service and Triple Clamp

Procedures for bleeding fork legs and servicing triple clamps.

Steering Head Bearing Play Check and Adjustment

How to check for and correct steering head bearing play.

Shock Absorber and Seat Removal/Installation

Steps for removing and installing the rear shock absorber and seat.

Chain Tension Check and Adjustment

How to check and adjust the drive chain tension correctly.

Clutch Lever and Fluid Level Checks

How to adjust the clutch lever and check hydraulic fluid levels.

Brake System Maintenance

Hand Brake Lever Free Travel Adjustment

How to check and adjust the hand brake lever's free travel.

Front and Rear Brake Fluid Level Checks

Procedures for checking front and rear brake fluid levels.

Front and Rear Brake Lining Checks

How to check front and rear brake linings for wear and securing.

Changing Brake Linings (Front and Rear)

Steps for replacing the front and rear brake linings.

Wheels and Tires Maintenance

Front and Rear Wheel Removal/Installation

Procedures for removing and installing the front and rear wheels.

Tire Condition and Pressure Checks

How to inspect tires for wear, damage, and set correct pressure.

Spoke Tension Check

How to check and adjust spoke tension for wheel integrity.

Electrical System Components and Maintenance

12-V Battery Removal, Installation, and Charging

Steps for removing, installing, and charging the 12-V battery.

Main Fuse Replacement

How to locate and replace the main fuse for the electrical system.

Headlight Adjustment and Bulb Replacement

Procedures for replacing the headlight bulb and adjusting beam alignment.

Diagnostics Connector Location

Identifies the location of the diagnostics connector for fault reading.

Cooling System Checks and Fluid Management

Antifreeze and Coolant Level Checks

How to check the coolant and antifreeze levels in the system.

Coolant Draining and Refilling Procedures

Steps for draining and refilling the engine coolant.

Exhaust Control System Programming

Reprogramming Exhaust Control End Positions

How to reprogram the exhaust control system's end positions after work.

Engine Tuning and Performance Adjustments

Throttle Cable Play Check and Adjustment

How to check and adjust the play in the throttle cable.

Setting Throttle Response Characteristic Map

How to change the engine's throttle response characteristics.

Adjusting Engine Idle Speed

How to adjust the engine's idle speed for optimal running.

Engine Service Procedures

Fuel Screen Replacement

Procedure for replacing the fuel filter screen to ensure clean fuel delivery.

2-Stroke Oil Level Check and Pump Priming

How to check the 2-stroke oil level and prime the oil pump.

Gear Oil Level Check and Change

How to check the engine's gear oil level and perform an oil change.

Cleaning and Care Procedures

Motorcycle Cleaning Guidelines

Guidelines for cleaning the motorcycle safely and effectively.

Winter Operation Maintenance Steps

Steps for maintenance and precautions during winter operation.

Vehicle Storage and Preparation

Long-Term Storage Guidelines

Steps for preparing the motorcycle for extended storage.

Preparing for Use After Storage

Steps to take before using the motorcycle after it has been stored.

Troubleshooting Common Issues

Engine Starting Problems

Diagnosing and resolving issues when the engine won't crank or start.

Engine Performance Issues

Troubleshooting engine speed, power, and overheating problems.

Malfunction Indicator Lamp Codes

Explains various malfunction indicator lamp blink codes and their causes.

Technical Specifications

Engine and Chassis Specifications

Detailed technical data about the engine and chassis components.

Torque Specifications for Engine and Chassis

Specifies torque values for engine and chassis assembly and maintenance.

Fluid Capacities and Tire Specifications

Details on fluid capacities and tire sizes.

Recommended Substances and Lubricants

Brake Fluid and Coolant Specifications

Details on approved brake fluid and coolant types and standards.

Engine Oil and Auxiliary Lubricant Recommendations

Specifications for engine oils, chain lubricants, and greases.

Standards and Symbol Explanations

JASO and SAE Standards for Oils

Explanation of JASO and SAE standards for motorcycle oils.

Explanation of Manual Symbols

Explains the meaning of red, yellow, orange, green, and blue symbols in the manual.

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Table of Contents

Other manuals for KTM 150 EXC 2024

Questions and Answers:

KTM 150 EXC 2024 Specifications

Summary

Means of Representation and Symbols

Symbols Used in Manual

Typographical Formats Explained

Safety Advice and Precautions

Intended Use Definition

General Safety Instructions

Risk Levels and Symbols

Safe Operation Guidelines

Important Notes and Information

Manufacturer Warranty Conditions

Fuel and Auxiliary Substance Guidelines

Importance of Service and Maintenance

Vehicle Identification and Serial Numbers

Vehicle Identification Number (VIN) Location

Engine Number Location

Fork and Shock Absorber Part Numbers

Motorcycle Controls Overview

Clutch, Brake Levers, and Throttle Grip

Light and Turn Signal Switches

Start, Stop, and Cold Start Button Functions

Fuel Tank Filler Cap Operation

Combination Instrument Functions

Instrument Display Overview and Activation

Setting Units and Clock

Speed, Odometer, and Trip Meter Displays

Lap Time and Stop Watch Functions

Preparing for First Use and Break-In

Initial Use Safety Advice

Engine Break-In Procedure

Vehicle Preparation for Difficult Conditions

Riding Instructions and Operation

Pre-Ride Checks and Maintenance

Starting Off and Shifting Gears

Braking Principles and Safety

Refueling Procedures and Safety

Service Schedule and Maintenance Intervals

Scheduled Maintenance Intervals

Chassis Tuning and Suspension Adjustment

Basic Chassis Setup with Rider Weight

Shock Absorber Damping Adjustments

Fork Damping Adjustments

Chassis Service Procedures

Fork Leg Service and Triple Clamp

Steering Head Bearing Play Check and Adjustment

Shock Absorber and Seat Removal/Installation

Chain Tension Check and Adjustment

Clutch Lever and Fluid Level Checks

Brake System Maintenance

Hand Brake Lever Free Travel Adjustment

Front and Rear Brake Fluid Level Checks

Front and Rear Brake Lining Checks

Changing Brake Linings (Front and Rear)

Wheels and Tires Maintenance

Front and Rear Wheel Removal/Installation

Tire Condition and Pressure Checks

Spoke Tension Check

Electrical System Components and Maintenance

12-V Battery Removal, Installation, and Charging

Main Fuse Replacement

Headlight Adjustment and Bulb Replacement

Diagnostics Connector Location

Cooling System Checks and Fluid Management

Antifreeze and Coolant Level Checks

Coolant Draining and Refilling Procedures

Exhaust Control System Programming

Reprogramming Exhaust Control End Positions

Engine Tuning and Performance Adjustments

Throttle Cable Play Check and Adjustment

Setting Throttle Response Characteristic Map

Adjusting Engine Idle Speed

Engine Service Procedures

Fuel Screen Replacement

2-Stroke Oil Level Check and Pump Priming

Gear Oil Level Check and Change