KTM 500 EXC F 2024 User Manual

OWNER'S MANUAL 2024
500 EXC‑F
500 EXC-F SIX DAYS
Art. no. 3214845en

KTM 500 EXC F 2024 Specifications

General

Displacement	510.9 cm³
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Front Suspension	WP XPLOR-USD, Ø 48 mm
Rear Suspension	WP XACT Monoshock with linkage
Ground Clearance	355 mm
Seat Height	960 mm
Dry Weight	106.5 kg
ABS	No
Engine Type	Single Cylinder, 4-Stroke Engine
Fuel System	Electronic fuel injection (EFI)
Front Brake	Disc brake 260 mm
Rear Brake	Disc brake 220 mm
Fuel Tank Capacity	8.5 liters
Frame	Central double-cradle type 25CrMo4 steel

Summary

2 Safety Advice

Intended Use and Misuse

General Safety Instructions

General safety instructions for operating the product safely and avoiding hazards.

Risk Levels and Symbols

Explains risk levels (Danger, Warning, Caution, Note) and associated symbols for hazards.

Vehicle Label Overview

Identifies and explains various labels found on the vehicle for information and safety.

Reporting Safety Defects

Instructions on reporting safety defects to authorities and KTM for action.

Safe Operation Guidelines

Provides crucial safety advice for operating the vehicle responsibly and safely.

Protective Clothing Requirements

Emphasizes the importance and legal requirements of wearing appropriate protective gear.

Work Rules and Manual Importance

3 Important Notes

Service Importance and Figures

Highlights service importance for longevity and notes on figures in the manual.

6 Controls

Switchgear and Start Button

Indicator Lights Explained

Explains the meaning of various indicator lights on the dashboard.

Idle Speed Adjustment and Shift Lever

7 Combination Instrument

Clock and Lap Time Functions

8 Preparing for Use

First Use Advice and Engine Break-in

General advice and procedure for the first use and engine break-in.

Cold Weather Starting and Difficult Conditions

9 Riding Instructions

Pre-Ride Checks and Maintenance

Lists essential pre-ride checks and maintenance tasks.

Starting the Vehicle and Riding

Guide for starting the engine and basic riding techniques.

Braking and Stopping Procedures

Safety warnings and advice on braking and stopping.

Transporting and Refueling

Guidelines for transporting and refueling the motorcycle safely.

10 Service Schedule

Service Schedule Overview

Provides a detailed schedule of maintenance tasks by intervals.

11 Tuning the Chassis

Chassis Settings and Rider Weight

How to adjust suspension settings based on rider weight.

Shock Absorber Damping Explained

Adjusting Shock Absorber Damping

Instructions for adjusting shock absorber damping settings.

Rear Wheel Sag Measurement

Shock Absorber Spring Preload Adjustment

Step-by-step guide to adjusting rear shock spring preload.

Fork Damping Adjustments

Instructions for adjusting front fork compression and rebound damping.

Handlebar Position Adjustment

12 Service Work on the Chassis

Frame and Fork Leg Removal/Installation

Procedures for removing and installing frame and fork legs.

Triple Clamp and Steering Head Bearing Service

Service procedures for triple clamps and steering head bearings.

Fender and Shock Absorber Service

Seat, Air Filter Box, and Air Filter Service

Silencer and Spark Arrestor Maintenance

Fuel Tank and Chain Maintenance

Procedures for removing/installing fuel tank and servicing the chain.

Chain Tension and Sprocket Checks

Frame, Link Fork, and Cable Routing Checks

Hydraulic Clutch Fluid Service

Steps for checking and changing hydraulic clutch fluid.

Engine Guard and Brake System Checks

13 Brake System

Hand Brake Lever Free Travel

Brake Disc Inspection

Front Brake Fluid Level and Linings

Front Brake Linings Change

Steps for changing front brake linings, including warnings.

Rear Brake Fluid and Lining Checks

Rear Brake Linings Change

Steps for changing rear brake linings, including warnings.

14 Wheels, Tires

Front Wheel Removal and Installation

Rear Wheel Removal and Installation

Tire Condition and Pressure Checks

Spoke Tension Checking

15 Electrical System

12-V Battery Service

Main Fuse and Headlight Service

Headlight Setting and Diagnostics

16 Cooling System

Cooling System Overview and Checks

Coolant Draining and Refilling

Changing the Coolant

Steps for changing the coolant in the system.

17 Tuning the Engine

Throttle Cable Play Adjustment

Throttle Response Map and Idle Speed

18 Service Work on the Engine

Fuel Screen Replacement

Engine Oil Level and Filter Change

How to check engine oil level and change oil/filter.

Adding Engine Oil

20 Storage

Motorcycle Storage Procedures

Steps for preparing and storing the motorcycle for longer periods.

Preparing for Use After Storage

21 Troubleshooting

Engine Starting Issues

Troubleshooting for engine crank/start problems.

Engine Performance and Stalling Issues

Overheating and Indicator Lamp Faults

Troubleshooting for overheating and malfunction indicator lamp.

Electrical and Lighting System Faults

22 Blink Code

Malfunction Indicator Lamp Blink Codes

Lists blink codes for malfunction indicator lamp and their error conditions.

23 Technical Specifications

Engine Specifications

Technical specifications for the engine.

Engine Tightening Torques

Torque specifications for various engine components.

Fluid Capacities and Chassis Specs

Electrical System and Tire Specifications

Fork and Shock Absorber Specifications

Chassis Tightening Torques

Torque specifications for various chassis components.