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KTM 500 EXC-F 2022 User Manual

KTM 500 EXC-F 2022
178 pages
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OWNER'S MANUAL 2022
450 EXCF
450 EXC-F SIX DAYS
500 EXCF
500 EXC-F SIX DAYS
500 XCFW
Art. no. 3214426en

Table of Contents

Other manuals for KTM 500 EXC-F 2022

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KTM 500 EXC-F 2022 Specifications

General IconGeneral
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP XPLOR-USD, Ø 48 mm
Rear SuspensionWP XPLOR PDS shock absorber
Ground Clearance355 mm
Seat Height960 mm
ABSNo
Engine TypeSingle-cylinder, 4-stroke
Fuel SystemKeihin EFI, 42 mm throttle body
Front BrakeDisc brake
Rear BrakeDisc brake, 220 mm
Fuel Tank Capacity8.5 liters
Weight (without fuel)106.5 kg
Displacement510.9 cm³

Summary

Safety Advice

Use Definition – Intended Use

Defines the intended purpose and usage conditions of the vehicle.

Degrees of Risk and Symbols

Explains risk levels and their associated symbols for warnings.

Protective Clothing

Emphasizes the importance of wearing appropriate protective clothing for safety.

Safe Operation

Details essential points for safe operation, including rider fitness.

Tampering Warning

Warns against tampering with the noise control system and related legal implications.

Important Notes

Controls

Combination Instrument

Setting the Combination Instrument

Details how to set various functions and display modes of the instrument.

Preparing for Use

Advice on Preparing for First Use

Offers crucial advice and safety warnings before the first ride.

Preparing the Vehicle for Riding on Dry Sand

Provides specific steps for preparing the vehicle for riding on dry sand.

Preparing the Vehicle for Difficult Operating Conditions

Advises on preparing the vehicle for various challenging riding environments.

Preparing the Vehicle for Riding on Wet and Muddy Circuits

Details preparations for riding on wet and muddy conditions.

Running-in the Engine

Provides guidelines for the engine break-in period to ensure longevity.

Preparing the Vehicle for Riding on Wet Sand

Offers guidance on preparing the vehicle for riding on wet sand.

Preparing Vehicle for High Temperatures or Slow Riding

Advises on vehicle preparation for hot conditions or slow riding.

Preparing the Vehicle for Low Temperatures or Snow

Provides steps for preparing the vehicle for cold weather or snow.

Riding Instructions

Checks and Maintenance Measures When Preparing for Use

Lists essential checks and maintenance before every ride for safety.

Starting Off

Guides on how to start moving the motorcycle from a stationary position.

Stopping, Parking

Details the correct procedures and safety precautions for stopping and parking the vehicle.

Starting the Vehicle

Provides instructions and safety warnings for starting the motorcycle's engine.

Shifting, Riding

Details proper techniques for shifting gears and riding the motorcycle.

Activating Traction Control (EXC-F SIX DAYS EU, XCF-W)

Explains how to activate and use the traction control system.

Braking

Provides advice and warnings regarding effective and safe braking techniques.

Refueling

Explains the safe and correct procedure for refueling the motorcycle.

Service Schedule

Required Work

Lists all maintenance tasks required at different operating hour intervals.

Recommended Work

Lists recommended maintenance tasks based on time intervals.

Tuning the Chassis

Adjusting the High-Speed Compression Damping of the Shock Absorber

Details how to adjust the high-speed compression damping of the shock absorber.

Adjusting the Rebound Damping of the Fork

Explains how to adjust the rebound damping of the front fork.

Compression Damping of the Shock Absorber

Describes the two ranges of compression damping for the shock absorber.

Adjusting the Rebound Damping of the Shock Absorber

Explains how to adjust the rebound damping of the shock absorber.

Adjusting the Spring Preload of the Fork

Guides on adjusting the spring preload of the front fork.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Guides on adjusting the low-speed compression damping of the shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Guides on how to adjust the spring preload of the rear shock absorber.

Adjusting the Compression Damping of the Fork

Guides on adjusting the compression damping of the front fork.

Service Work on the Chassis

Adjusting the Steering Head Bearing Play (EXC-F EU, XCF-W)

Guides on adjusting steering head bearing play for EU/XCF-W models.

Changing the Hydraulic Clutch Fluid

Provides instructions for changing the hydraulic clutch fluid.

Checking Steering Head Bearing Play

Explains how to check for play in the steering head bearing.

Checking/Correcting the Fluid Level of the Hydraulic Clutch

Details how to check and correct the hydraulic clutch fluid level.

Brake System

Adding the Front Brake Fluid

Provides instructions for adding front brake fluid.

Adding Rear Brake Fluid

Provides instructions for adding rear brake fluid.

Checking the Brake Discs

Explains how to check the front and rear brake discs for wear and damage.

Checking the Front Brake Linings

Explains how to check the front brake linings for minimum thickness.

Checking the Rear Brake Linings

Explains how to check the rear brake linings for wear.

Checking the Front Brake Fluid Level

Details how to check the front brake fluid level.

Changing the Brake Linings of the Front Brake

Guides on replacing the front brake linings.

Checking the Rear Brake Fluid Level

Details how to check the rear brake fluid level.

Wheels, Tires

Electrical System

Cooling System

Checking the Antifreeze and Coolant Level

Explains how to check the antifreeze and coolant levels, including safety warnings.

Checking the Coolant Level

Details how to check the coolant level in the radiator.

Tuning the Engine

Adjusting the Idle Speed

Guides on adjusting the engine's idle speed.

Service Work on the Engine

Adding Engine Oil

Provides instructions for adding engine oil to the correct level.

Checking the Engine Oil Level

Explains how to check the engine oil level and associated safety warnings.

Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens

Details the procedure for changing engine oil, filter, and cleaning screens.

Troubleshooting

The Engine Cannot Be Cranked (Starter Motor)

Lists possible causes and actions for engine cranking failures.

Engine Has Too Little Power

Diagnoses issues causing the engine to have insufficient power.

Malfunction Indicator Lamp Lights Up or Flashes

Explains the meaning of the malfunction indicator lamp and troubleshooting steps.

The Engine Turns but Does Not Start

Addresses issues when the engine cranks but fails to start.

The Engine Dies During the Trip

Addresses causes and solutions when the engine stops while riding.

High Oil Consumption

Addresses causes and solutions for excessive engine oil consumption.

Engine Does Not Speed Up

Troubleshoots problems related to the engine not accelerating properly.

Engine Overheats

Troubleshoots causes and actions for engine overheating problems.

12-V Battery Discharged

Troubleshoots issues related to a discharged 12-V battery.

Technical Data

Engine

Lists detailed technical specifications for the engine.

Engine Tightening Torques

Provides torque specifications for various engine components.

Shock Absorber

Lists detailed technical specifications for the shock absorber.

Chassis Tightening Torques

Provides torque specifications for various chassis components.

Substances

Coolant

Specifies coolant requirements, including antifreeze protection and recommended suppliers.

Engine Oil (SAE 10W/50)

Lists specifications and recommended suppliers for engine oil.

Super Unleaded (ROZ 95)

Details fuel specifications, including ethanol content limits.

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