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General| Engine Type | Single cylinder, 4-stroke |
|---|---|
| Compression Ratio | 12.5:1 |
| Cooling System | Liquid cooled |
| Starter | Electric starter |
| Transmission | 6-speed |
| Clutch | Wet multi-disc clutch, hydraulically operated |
| Fuel System | Keihin MX FCR 39 |
| Ignition | Kokusan digital CDI |
| Lubrication | Pressure lubrication with 2 oil pumps |
| Final Drive | Chain |
Procedure for removing air from the cooling system.
Steps for replacing the engine oil filter.
Diagram and explanation of the engine oil circulation system.
How to adjust throttle grip and cables for proper function.
List and illustration of specialized tools required for engine work.
Step-by-step guide to detach the engine from the motorcycle frame.
Procedure for reinstalling the engine into the motorcycle frame.
Steps to prepare the engine for disassembly, including cleaning and draining.
Instructions for removing the camshafts from the cylinder head.
Guide to removing cylinder head, piston, and related components.
Detailed steps for taking apart the clutch assembly.
Checks and specifications for the crankshaft, including runout and clearances.
Information on cylinder coating and measuring piston/cylinder clearance.
Checks for piston wear, ring groove condition, and end gap.
Inspection of clutch discs, springs, pressure piece, and bearings for wear.
Guide to installing shafts and assembling engine casing halves.
Steps for installing the piston and cylinder head assembly.
Procedure for installing the camshafts into the cylinder head.
Method for testing the ignition coil resistance.
Procedure for testing the starter motor operation.
Steps to verify the motorcycle's charging system voltage.
Instructions for removing and reinstalling the carburetor.
Steps to take apart the carburetor for cleaning or repair.
Procedure for setting engine idle speed and mixture control.
Common problems, their causes, and remedies.
Technical data for specific engine models and years.
Chassis specifications and standard adjustments for fork/shock.
List of torque specifications for engine components.
Maintenance intervals and tasks for the 2005 model year.
Routine checks and maintenance for the rider.
Wiring diagram for 2005 models.
Key to wire colors used in the wiring diagrams.
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