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KTM 250 SX-F 2007 User Manual

KTM 250 SX-F 2007
151 pages
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250 SX-F, EXC-F, EXC-F
SIX DAYS
SIX DAYS
XCF-W, XC-F, SXS-F
REPARATURANLEITUNG
MANUALE DI RIPARAZIONE
MANUEL DE RÉPARATION
MANUAL DE REPARACIÓN
ART.NR.: 3.206.052-E
REPAIRMANUAL2005-2008
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KTM 250 SX-F 2007 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Displacement249.5 cc
Compression Ratio12.8:1
IgnitionKokusan digital CDI
StarterKickstarter
Transmission5-speed
LubricationPressure lubrication with 2 Eaton pumps
Primary Drive24:73
Final Drive13:50
ClutchWet multi-disc clutch, hydraulically operated
Bore x Stroke76 mm x 54.8 mm
Fuel SystemKeihin MX FCR 39 carburetor

Summary

General Information

Bleeding the Cooling System

Procedure to remove air from the motorcycle's cooling system.

Changing the Oil Filter

Steps for replacing the engine's oil filter and refilling oil.

Oil Circuit

Diagram and explanation of the engine's oil circulation system.

Special Tools Engine

Illustrations and identification of specialized tools for engine maintenance.

Removing and Refitting Engine

Dismounting the Engine

Detailed steps for removing the engine from the motorcycle frame.

Mounting the Engine

Detailed steps for reinstalling the engine into the motorcycle frame.

Disassembling the Engine

Preparatory Work

Initial steps and cleaning before commencing engine disassembly.

Removing the Cylinder Head and Piston

Procedure for removing the cylinder head and piston assembly.

Dismantling the Clutch

Step-by-step guide for taking apart the clutch assembly.

Servicing Individual Components

Crankshaft

Service and checks for the engine's crankshaft.

Piston

Inspection and service procedures for the engine piston.

Clutch

Detailed checks and service for clutch components.

Assembling the Engine

Installing the Transmission Shafts and Crankshaft, Assembling the Casing Halves

Reassembly of engine casing halves and internal transmission shafts.

Mounting the Piston and Cylinder Head

Steps for installing the piston and cylinder head onto the engine.

Electrical

Checking the Ignition Coil

Procedure to test the ignition coil's resistance and function.

Checking the Charging Voltage

Method to measure the motorcycle's charging system voltage.

Connecting the Peak Voltage Adapter and Setting the Multimeter

Guide for using specialized tools for electrical diagnostics.

Fuel System

Dismounting and Mounting the Carburetor

Steps for removing and reinstalling the carburetor.

CARBURETOR – Adjust Idling

Procedure for setting the engine's idle speed and mixture.

Technical Specifications

Engine Technical Data

Specifications for engine models 2005-2008.

Assembly Clearance, Wear Limit

Specifications for component clearances and wear limits.

Tightening Torques - Engine

Specified torque values for engine fasteners.

Periodic Maintenance Schedule

Periodic Maintenance Schedule 2005

Recommended maintenance tasks for model year 2005.

Periodic Maintenance Schedule 2008

Recommended maintenance tasks for model year 2008.

Wiring Diagrams

250 SX-F 2005/06 Wiring Diagram

Electrical schematic for SX-F 2005/06 models.

250 SX-F 2008 Wiring Diagram

Electrical schematic for SX-F 2008 models.

Cable Colors

Key for understanding wire colors used in wiring diagrams.

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