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General| Starter | Kickstarter |
|---|---|
| Transmission | 6-speed |
| Engine Type | Single-cylinder, 2-stroke |
| Cooling System | Liquid-cooled |
| Lubrication | Premix (oil-fuel mixture) |
Details on adjusting the carburetor, including basic settings, rule of thumb, and wear considerations.
Procedure for bleeding the hydraulic clutch, including fluid type and caution notes.
Instructions for adjusting the oil pump, including checks and potential engine damage warnings.
Step-by-step guide for removing the engine from the motorcycle, including preparation and disconnection points.
Instructions for installing the engine back into the frame, including mounting and connecting components.
Steps for removing and handling the cylinder head, cylinder, and piston.
Procedure for removing the clutch assembly and primary drive components.
Detailed instructions on how to split the engine housing halves.
Procedure for removing the shift mechanism and the transmission components.
Steps for carefully removing the crankshaft from the engine housing.
Instructions for servicing the right engine housing half, including bearing replacement.
Procedures for servicing the left engine housing half, including bearing and seal replacement.
Checks for crankshaft wear, run-out, and piston dimensions and ring gap.
Procedure for checking cylinder wear and information on Nikasil coating.
Procedures for dismounting and preassembling the clutch cover and its components.
Procedure for mounting the crankshaft into the engine housing.
Instructions for assembling the engine housing halves, including gasket and bolts.
Procedure for assembling the piston and cylinder, including dimension adjustments.
Testing ignition values for 125-200 SX, MXC, EXC models with Kokusan ignition.
A chart listing common engine troubles, their causes, and recommended remedies.
Carburetor settings for various KTM models across different temperatures and altitudes.
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