KTM 200 - Reed Valve Housing, Intake Flange and Clutch Cover

Reed valve housing, intake flange and clutch cover
– Remove 5 bolts 1 together with the corrugated washers, remove the
intake flange and the reed valve housing.
NOTE: The following step need not be performed unless you intend to
take the centrifugal timer out of the clutch cover.
– Remove the cover
3 of the centrifugal timer together with the seal
ring and undo screw
2.
– Remove all bolts of clutch cover and the 2 front-end bolts 4 of the
water-pump cover, and dismount clutch cover.
– Remove the clutch cover gasket and pull the dowels out of the
housing.
–Take O-ring
8 out of water bore.
NOTE: The water pump cover
5, the exterior cap 6 and the hexagon
cap nut
3 need not be removed. The water pump and the centrifugal
timer are left in the clutch cover.
! CAUTION !
WHEN REMOVING THE CLUTCH COVER MAKE SURE THAT THE ROCKER ARM 7 OF
THE EXHAUST CONTROL DOES NOT JAM IN THE HOUSING AND IS NOT DAMAGED
.
4-5C
3
4
5
6
8
1
2
4
7