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KTM 250 SX-F 2008 Repair Manual

KTM 250 SX-F 2008
151 pages
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250 SX-F, EXC-F, EXC-F
SIX DAYS
SIX DAYS
XCF-W, XC-F, SXS-F
REPARATURANLEITUNG
MANUALE DI RIPARAZIONE
MANUEL DE RÉPARATION
MANUAL DE REPARACIÓN
ART.NR.: 3.206.052-E
REPAIRMANUAL2005-2008
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KTM 250 SX-F 2008 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Displacement249.5 cc
Compression Ratio12.8:1
Fuel SystemKeihin MX FCR 39
StarterKickstarter
Transmission5-speed
LubricationPressure lubrication with 2 oil pumps
Primary Drive24:73
Final Drive13:50
ClutchWet multi-disc clutch, hydraulically operated
IgnitionKokusan
CoolingLiquid

Summary

General Information

Bleeding the cooling system

Procedure for removing air from the cooling system.

Changing the oil filter

Steps for replacing the engine oil filter.

Adjusting the throttle cables

Instructions for setting the throttle cable backlash.

Disassembling the Engine

Preparatory work

Initial steps and cleaning before engine disassembly.

Removing the camshafts

Detailed steps for camshaft removal.

Dismantling the clutch

Steps to take apart the clutch assembly.

Removing the oil pumps

Steps to remove the engine's oil pumps.

Servicing Individual Components

Crankshaft

Inspection and handling of the crankshaft.

Measuring the piston and cylinder, establishing the mounting clearance of the piston

Procedures for measuring cylinder and piston for clearance.

Clutch

Inspection and servicing of clutch components.

Electrical

CDI unit

Information and testing of the CDI unit.

Checking the charging voltage

How to measure battery charging voltage.

Measuring with the peak voltage adapter: static ignition values

Using a peak voltage adapter for ignition system measurements.

Technical Specifications

TIGHTENING TORQUES - ENGINE

List of engine component tightening torques.

ASSEMBLY CLEARANCE, WEAR LIMIT

Table of assembly clearances and wear limits for engine components.

Periodic Maintenance Schedule

PERIODIC MAINTENANCE SCHEDULE 2005

Maintenance schedule for the 2005 model year.

PERIODIC MAINTENANCE SCHEDULE 2008

Maintenance schedule for the 2008 model year.

Wiring Diagrams

250 SX-F 2005/06

Wiring diagram for 2005/06 250 SX-F models.

250 SX-F 2008

Wiring diagram for 250 SX-F 2008 models.

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