KTM 200 - Clutch Cover Servicing; Reed Valve Housing, Intake Flange Servicing

Repair manual KTM 125 / 200
Art No 3.206.005 -E
6-8C
Clutch cover
– Check if both dowels have been mounted in the engine housing.
–Grease the shaft seal ring of the kickstarter shaft and fix the clutch
cover gasket with a small quantity of grease.
– Fix the O-ring
1 in the housing with a small quantity of grease.
– Carefully mount the preassembled clutch cover and press it on.
Slightly rotate the crankshaft so that the centrifugal timer and the
water pump can mesh with the primary gear.
– Mount the collar bolts (bolt lengths indicated in the illustration on
next page) and tighten with 8 Nm (6 ft.lb.).
– Check all shafts for smooth operation.
–Tighten the collar bolt
2 of the centrifugal timer.
Reed valve housing, intake flange
– Mount the reed valve housing and the intake flange and fix with 5
collar bolts and corrugated washers.
– Close the intake flange with a clean cloth or an appropriate plug.
M6x... mm
35
35
40
35
35
35
40
55
55
35
40
35
1
2