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KTM 250 SX-F EU User Manual

KTM 250 SX-F EU
106 pages
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OWNER'S MANUAL 2012
250 SX‑F EU
250 SX‑F ROCZEN REPLICA EU
250 SX‑F USA
250 XC-F USA
Art. no. 3211813en

Table of Contents

Other manuals for KTM 250 SX-F EU

Questions and Answers:

KTM 250 SX-F EU Specifications

General IconGeneral
BrandKTM
Model250 SX-F EU
CategoryMotorcycle
LanguageEnglish

Summary

Means of Representation

Symbols Used

Explains the meaning of specific symbols used in the manual.

Formats Used

Explains typographical formats used in the document.

Important Information

General Use Definitions

Defines the purpose and design of KTM sport motorcycles.

Service and Maintenance Guidelines

Emphasizes proper service and maintenance for optimal operation and longevity.

Warranty Conditions

Outlines warranty conditions, requiring authorized workshop service.

Spare Parts and Accessories

Recommends approved spare parts and accessories installed by authorized workshops.

Work Rules and Transport

Mentions special tools, parts replacement, and transport safety.

Environmental Considerations

Encourages responsible motorcycling for environmental protection and respect.

Notes and Warnings

Advises paying close attention to information and warning labels on the vehicle.

Risk Assessment Levels

Defines risk levels (Danger, Warning, Caution, Note).

Owner's Manual Usage

Stresses reading the manual for operation, handling, and servicing.

View of Vehicle

Front Left View Components

Identifies components of the motorcycle from the front left view.

Rear Right View Components

Identifies components of the motorcycle from the rear right view.

Serial Numbers Identification

Chassis and Engine Numbers

Shows the location of the chassis and engine numbers.

Fork and Shock Absorber Part Numbers

Shows the location of fork and shock absorber part numbers.

Type Label Location

Shows the location of the type label.

Controls Overview

Clutch and Hand Brake Levers

Describes the clutch and hand brake levers and their operations.

Throttle Grip and Kill Switch

Describes the throttle grip, kill switch, and their functions.

Electric Starter Button

Explains the function and states of the electric starter button.

Indicator Lamps Explained

Explains the meaning of indicator lamps (FI, Fuel Level).

Fuel Filler Cap Operation

Details the procedure and safety for opening/closing the fuel filler cap.

Factory Start System (SX-F ROCZEN REPLICA)

Explains the function and operation of the Factory Start system.

Idle Speed Adjustment

Describes the idle speed adjusting screw and its functions.

Shift Lever Operation

Shows the shift lever and gear positions.

Kick Starter and Foot Brake Lever

Describes the kick starter and foot brake lever functions.

Stands: Plug-in and Side

Explains the plug-in and side stands and their use.

Service Hour Counter Functionality

Explains the service hour counter and its function.

Preparing for Use

First Use Procedures and Safety

Provides essential advice and safety checks before the first ride.

Engine Break-In Guidelines

Guides on running-in the engine according to specified limits.

Preparation for Difficult Riding Conditions

Lists conditions and preparations for various difficult riding environments.

Riding Preparations: Dry Sand

Details preparations for riding in dry sand conditions.

Riding Preparations: Wet Sand

Details preparations for riding in wet sand conditions.

Riding Preparations: Muddy and Wet Surfaces

Details preparations for wet and muddy surface riding.

Riding Preparations: High Temp/Low Speed

Details preparations for high temperatures and low speeds.

Riding Preparations: Low Temp/Snow

Details preparations for low temperatures or snow.

Riding Instructions

Pre-Operation Checks and Maintenance

Lists pre-operation checks and maintenance tasks for safety.

Engine Starting Procedures

Provides instructions and safety precautions for starting the engine.

Starting Off and Riding

Guides on starting movement, gear shifting, and riding techniques.

Braking Techniques and Safety

Provides guidance on braking techniques and safety.

Stopping and Parking Safely

Details procedures for stopping and parking the motorcycle safely.

Refueling Procedures and Safety

Instructions and safety precautions for refueling the motorcycle.

Service Schedule

Regular Maintenance Schedule

Outlines regular maintenance tasks and intervals for different operating hours.

Additional Service Work

Lists optional service tasks and their intervals.

Tuning the Chassis

Basic Chassis Setting Adjustment

Explains how to adjust chassis settings based on rider weight.

Shock Absorber Compression Damping

Introduces shock absorber compression damping ranges.

Low-Speed Compression Damping Adjustment

Details how to adjust low-speed compression damping.

High-Speed Compression Damping Adjustment

Details how to adjust high-speed compression damping.

Shock Absorber Rebound Damping Adjustment

Details how to adjust shock absorber rebound damping.

Rear Wheel Sag Measurement (Unloaded)

Explains how to measure rear wheel sag without load.

Static Sag Check (Shock Absorber)

Explains how to check the static sag of the shock absorber.

Riding Sag Check (Shock Absorber)

Explains how to check the riding sag of the shock absorber.

Spring Preload Adjustment (Shock Absorber)

Details how to adjust the shock absorber spring preload.

Riding Sag Adjustment (Shock Absorber)

Guides on adjusting the riding sag for the shock absorber.

Basic Fork Setting Check

Explains how to check the basic fork setting.

Fork Compression Damping Adjustment

Details how to adjust fork compression damping.

Fork Rebound Damping Adjustment

Details how to adjust fork rebound damping.

Handlebar Position Options

Describes handlebar mounting positions.

Handlebar Position Adjustment

Guides on adjusting the handlebar position.

Activating Factory Start System

Explains the procedure to activate the Factory Start system.

Service Work on the Chassis

Raising Motorcycle with Lift Stand

Details how to safely raise the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Explains how to remove the motorcycle from the lift stand.

Bleeding Fork Legs

Guides on bleeding air from the fork legs.

Cleaning Fork Leg Dust Boots

Details cleaning the fork dust boots.

Fork Protection Removal and Positioning

Guides on removing and positioning fork protection components.

Fork Legs: Removal and Installation

Guides on removing and installing the fork legs.

Fork Protector Removal and Installation

Guides on removing and installing the fork protector.

Lower Triple Clamp Removal

Guides on removing the lower triple clamp.

Lower Triple Clamp Installation

Guides on installing the lower triple clamp.

Start Number Plate Removal and Installation

Guides on removing and installing the start number plate.

Front Fender Removal and Installation

Guides on removing and installing the front fender.

Shock Absorber Removal

Guides on removing the shock absorber.

Shock Absorber Installation

Guides on installing the shock absorber.

Seat Removal and Installation

Guides on removing and installing the motorcycle seat.

Air Filter Box Lid Removal and Installation

Guides on removing and installing the air filter box lid.

Air Filter Removal and Installation

Guides on removing and installing the air filter.

Air Filter and Box Cleaning

Guides on cleaning the air filter and box.

Main Silencer Removal and Installation

Guides on removing and installing the main silencer.

Main Silencer Glass Fiber Filling Change

Guides on changing the silencer's insulation.

Fuel Tank Removal

Guides on removing the fuel tank.

Fuel Tank Installation

Guides on installing the fuel tank.

Chain Dirt Accumulation Check

Guides on checking the chain for dirt.

Chain Cleaning Procedure

Guides on cleaning the motorcycle chain.

Chain Tension Check

Guides on checking chain tension.

Chain Tension Adjustment

Guides on adjusting chain tension.

Drive Component Checks

Guides on checking drive train components for wear.

Chain Wear Measurement

Guides on measuring chain wear.

Chain Sliding Guard Check

Guides on checking chain sliding guard wear.

Chain Sliding Piece Check

Guides on checking chain sliding piece wear.

Chain Guide Adjustment

Guides on adjusting the chain guide.

Frame Integrity Check

Guides on checking the motorcycle frame for damage.

Swingarm Inspection

Guides on checking the swingarm for damage.

Throttle Cable Routing Check

Guides on checking throttle cable routing.

Rubber Grip Condition Check

Guides on checking handlebar rubber grips.

Securing Rubber Grips

Guides on securing rubber grips with wire.

Clutch Lever Position Adjustment

Guides on adjusting clutch lever position.

Hydraulic Clutch Fluid Level Check

Guides on checking hydraulic clutch fluid level.

Hydraulic Clutch Fluid Change

Guides on changing hydraulic clutch fluid.

Engine Guard Removal (SX-F ROCZEN REPLICA)

Guides on removing the engine guard.

Engine Guard Installation (SX-F ROCZEN REPLICA)

Guides on installing the engine guard.

Brakes

Hand Brake Lever Free Travel Check

Guides on checking hand brake lever free travel.

Hand Brake Lever Position Adjustment

Guides on adjusting hand brake lever position.

Brake Disc Wear Check

Guides on checking brake disc thickness and wear.

Front Brake Fluid Level Check

Guides on checking front brake fluid level.

Adding Front Brake Fluid

Guides on adding front brake fluid.

Front Brake Lining Check

Guides on checking front brake lining thickness.

Front Brake Lining Replacement

Guides on changing front brake linings.

Rear Brake Fluid Level Check

Guides on checking rear brake fluid level.

Foot Brake Lever Position Adjustment

Guides on adjusting foot brake lever position.

Rear Brake Fluid Level Check

Guides on checking rear brake fluid level.

Adding Rear Brake Fluid

Guides on adding rear brake fluid.

Rear Brake Lining Check

Guides on checking rear brake lining thickness.

Rear Brake Lining Replacement

Guides on changing rear brake linings.

Wheels, Tires

Front Wheel Removal and Installation

Guides on removing and installing the front wheel.

Rear Wheel Removal

Guides on removing the rear wheel.

Rear Wheel Installation

Guides on installing the rear wheel.

Tire Condition Check

Guides on checking tire condition and wear.

Tire Air Pressure Check

Guides on checking and setting tire air pressure.

Spoke Tension Check

Guides on checking spoke tension.

Electrical System

Battery Removal and Installation

Guides on removing and installing the motorcycle battery.

Battery Recharging Procedure

Guides on recharging the motorcycle battery.

Main Fuse Replacement

Guides on replacing the main fuse for the electrical system.

Cooling System

Cooling System Overview

Explains the cooling system's operation and components.

Antifreeze and Coolant Level Check

Guides on checking antifreeze and coolant levels.

Coolant Level Check

Guides on checking the coolant level in the radiator.

Coolant Draining Procedure

Guides on draining the coolant from the system.

Coolant Refilling Procedure

Guides on refilling the cooling system with coolant.

Tuning the Engine

Throttle Cable Play Check

Guides on checking throttle cable play.

Throttle Cable Play Adjustment

Guides on adjusting throttle cable play.

Idle Speed Adjustment

Guides on adjusting the engine idle speed.

Shift Lever Basic Position Check

Guides on checking the shift lever position.

Shift Lever Basic Position Adjustment

Guides on adjusting the shift lever position.

Service Work on the Engine

Fuel Screen Replacement

Guides on replacing the fuel screen.

Engine Oil Level Check

Guides on checking the engine oil level.

Engine Oil and Filter Change

Guides on changing engine oil, filter, and cleaning the oil screen.

Adding Engine Oil

Guides on adding engine oil to the motorcycle.

Cleaning, Care

Motorcycle Cleaning Procedures

Guides on cleaning the motorcycle, including safety precautions.

Storage

Motorcycle Storage Guidelines

Provides steps for storing the motorcycle for extended periods.

Post-Storage Motorcycle Preparation

Guides on preparing the motorcycle after storage.

Troubleshooting

Engine Cranking Issues

Lists causes and actions for starting issues.

Engine Start Failures

Lists causes and actions for engine not starting.

Engine Speed Issues

Lists causes and actions for lack of speed.

Low Engine Power

Lists causes and actions for low engine power.

Engine Stalling During Trip

Lists causes and actions for engine stalling during ride.

Engine Overheating Causes

Lists causes and actions for engine overheating.

FI Warning Lamp Indicators

Lists causes and actions for FI warning lamp.

High Oil Consumption Issues

Lists causes and actions for high oil consumption.

Battery Discharge Problems

Lists causes and actions for discharged battery.

Blink Code Diagnostics

FI Warning Lamp (MIL) Blink Codes

Lists blink codes for FI warning lamp and error conditions.

Technical Data - Engine

Engine Design and Specifications

Engine design, displacement, bore, stroke, and ratios.

Engine Valve and Bearing Details

Engine valve clearance, bearings, and lubrication.

Transmission and Clutch Specifications

Transmission type, ratios, and clutch details.

Ignition and Starting Systems

Ignition system, spark plug, and starting aids.

Engine Cooling and Idle Speed

Engine cooling system and idle speed specifications.

Engine Oil Capacity and Types

Engine oil capacity and recommended types.

Coolant Capacity and Types

Coolant capacity and recommended types.

Technical Data - Engine Tightening Torques

Cylinder Head and Engine Case Torques

Tightening torques for cylinder head and engine case screws.

Clutch and Oil System Torques

Tightening torques for clutch and oil system components.

Timing Chain and Kickstarter Torques

Tightening torques for timing chain and kickstarter.

Spark Plug and Rotor Torques

Tightening torques for spark plug and rotor.

Oil Screen and Clutch Hub Torques

Tightening torques for oil screen and clutch hub.

Primary Gear and Chain Tensioner Torques

Tightening torques for primary gear and chain tensioner.

Technical Data - Chassis

Frame, Fork, and Shock Absorber Details

Frame, fork, and shock absorber types and specifications.

Brake System and Disc Specifications

Brake system type, disc diameters, and wear limits.

Tire Pressure and Drive Ratios

Tire pressure and secondary drive ratios.

Chassis Dimensions and Weights

Wheelbase, seat height, ground clearance, and weights.

Battery, Fuse, and Lighting Specs

Battery, fuse, and lighting equipment specifications.

Tire Specifications by Model

Tire specifications for different motorcycle models.

Fuel Tank Capacity and Reserve

Fuel tank capacity and reserve specifications.

Technical Data - Fork

SX-F EU Models Fork Specifications

Fork part number, type, damping, spring rate, and oil for SX-F EU models.

SX-F USA Fork Specifications

Fork part number, type, damping, spring rate, and oil for SX-F USA model.

XC-F Fork Specifications

Fork part number, type, damping, spring rate, and oil for XC-F model.

Technical Data - Shock Absorber

SX-F EU Models Shock Absorber Specs

SA part number, type, damping, spring rate, sag for SX-F EU models.

SX-F USA Shock Absorber Specs

SA part number, type, damping, spring rate, sag for SX-F USA model.

XC-F Shock Absorber Specs

SA part number, type, damping, spring rate, sag for XC-F model.

Technical Data - Chassis Tightening Torques

Wheel and Brake Disc Torques

Tightening torques for wheel and brake disc components.

Handlebar and Triple Clamp Torques

Tightening torques for handlebar and triple clamp.

Suspension Component Torques

Tightening torques for suspension components.

Chassis Fastener Torques

General chassis fastener tightening torques.

Substances

Brake Fluid and Coolant Specifications

Specifications and recommendations for brake fluid and coolant.

Engine Oil Specifications (SAE 10W/60 & 10W/50)

Specifications for SAE 10W/60 and 10W/50 engine oils.

Fork and Shock Absorber Oil Types

Specifications for fork and shock absorber oils.

Fuel Specifications (Unleaded Super)

Fuel specifications for unleaded super fuel.

Auxiliary Substances

Filter and Chain Maintenance Products

Recommended products for air filter and chain maintenance.

Cleaning, Greasing, and Preserving Materials

Recommended cleaning, greasing, and preserving materials.

Motorcycle and Chain Lubrication Products

Recommended motorcycle cleaner and chain spray.

Surface Finish and Grip Maintenance Products

Recommended paint polish and grip adhesive.

Universal Oil Spray Usage

Recommended universal oil spray.

Standards

JASO T903 MA Standard Explained

Explanation of the JASO T903 MA standard for engine oils.

SAE Viscosity Classification Explained

Explanation of SAE viscosity classification for oils.

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