KTM 250 SX-F EU 2015 User Manual

OWNER'S MANUAL 2015
250 SX‑F EU
250 SX‑F US
250 XC‑F US
Art. no. 3213174en

KTM 250 SX-F EU 2015 Specifications

General

Engine Type	Single Cylinder, 4-Stroke
Bore x Stroke	78 mm x 52.3 mm
Transmission	5-speed
Final Drive	Chain
Cooling System	Liquid cooled
Front Tire	80/100-21
Compression Ratio	12.8:1
Starter	Electric starter
Ground Clearance	370 mm
Displacement	249.9 cc
Fuel System	Electronic Fuel Injection
Front Suspension	WP USD, 48 mm
Rear Suspension	WP monoshock
Front Brake	Disc brake
Rear Brake	Disc brake
Rear Tire	100/90-19
Fuel Capacity	7.5 liters
Ignition	Keihin EMS
Frame Type	Chromium-Molybdenum steel frame
Wheelbase	1, 489 ± 10 mm

Summary

Means of Representation

Symbols Used

Explains the meaning of specific symbols used in the manual for clarity and safety.

Formats Used

Details the typographical formats used in the document, such as proprietary and protected names.

Safety Advice

Intended Use and Safety Instructions

Defines the intended use of the motorcycle and highlights the importance of following safety advice.

Degrees of Risk and Symbols

Explains symbols and associated risk levels (Danger, Warning, Caution, Note) for hazard identification.

Tampering Warning

Warns against tampering with noise control systems and lists prohibited modifications.

Safe Operation Practices

Outlines safe operating procedures, including avoiding impairment and ensuring ventilation.

Protective Clothing

Emphasizes the necessity of wearing appropriate protective clothing for riding safety.

Work Rules and Environment

Covers rules for performing work and environmental considerations for responsible motorcycle use.

Owner's Manual Importance

Stresses reading the manual for operation, maintenance, and safety, and keeping it accessible.

Important Notes

Guarantee and Warranty

Details conditions for warranty claims and voids, emphasizing authorized workshop service.

Operating and Auxiliary Substances

Advises on proper handling of fuel and use of specified operating substances.

Spare Parts and Accessories

Recommends using approved parts and accessories installed by authorized KTM workshops.

Service Importance

Highlights the importance of correct service for optimal operation and preventing premature wear.

View of Vehicle

Vehicle View - Front Left

Illustrates the front left side of the vehicle, identifying key components with reference numbers.

Vehicle View - Rear Right

Shows the rear right side of the vehicle, identifying components and controls with reference numbers.

Serial Numbers

Chassis and Engine Number Identification

Details the location of the chassis and engine serial numbers on the vehicle.

Fork and Shock Absorber Part Numbers

Indicates the locations for identifying fork and shock absorber part numbers.

Controls

Clutch and Brake Levers

Describes the clutch lever and hand brake lever, their location, and basic operation.

Throttle Grip and Kill Switch

Explains the throttle grip and the kill switch function for engine control.

Electric Starter Button

Details the electric starter button and its operational states.

Indicator Lamps

Outlines the function of indicator lamps like the FI warning lamp and fuel level warning.

Fuel Filler Cap Operation

Provides instructions on how to open and close the fuel filler cap for different models.

Cold Start Button

Explains the function and operation of the cold start button for cold engine starts.

Idle Speed and Shift Lever

Covers adjusting idle speed and identifying shift lever positions and gear indications.

Foot Brake Lever and Stands

Details the foot brake lever and the operation of side stands and plug-in stands.

Preparing for Use

Advice on First Use

Provides crucial advice for the first ride, including safety, familiarization, and basic adjustments.

Running in the Engine

Outlines procedures and restrictions for the engine break-in period to ensure longevity.

Preparation for Difficult Conditions

Advises on preparing the vehicle for challenging conditions like sand, mud, or extreme temperatures.

Preparing for Sand Rides

Details specific preparations for riding on dry and wet sand, including air filter protection.

Preparing for Wet/Muddy and Cold Conditions

Covers preparations for wet, muddy, high-temperature, and low-temperature/snow riding.

Riding Instructions

Pre-Operation Checks

Lists essential checks and maintenance tasks to perform before every trip for safe operation.

Starting the Engine

Details the procedure for starting the engine, including safety warnings and cold start usage.

Starting Off and Shifting

Guides on how to start moving, shift gears, and ride efficiently, including warnings.

Braking Techniques

Explains proper braking techniques, including adapting to conditions and using engine braking.

Stopping, Parking, and Transport

Covers safe practices for stopping, parking the motorcycle, and securing it for transport.

Refueling Procedures

Provides instructions and safety warnings for refueling the motorcycle.

Service Schedule

Periodic Service Schedule

Details maintenance tasks based on operating hours and fuel consumption intervals.

Service Work (Additional Order)

Lists service tasks available as additional orders, often on an annual or periodic basis.

Tuning the Chassis

Basic Chassis Setting Adjustment

Guides on adjusting the basic chassis settings to match rider weight for optimal handling.

Shock Absorber Damping Adjustment

Explains compression (high/low speed) and rebound damping adjustments for the shock absorber.

Measuring and Adjusting Suspension Sag

Details how to measure static and riding sag and adjust spring preload for proper suspension setup.

Fork Settings Adjustment

Covers adjusting compression and rebound damping for the front fork suspension.

Handlebar Position Adjustment

Explains how to adjust the handlebar position for rider comfort and control.

Service Work on the Chassis

Motorcycle Lifting and Removal

Instructions on raising and removing the motorcycle using a lift stand.

Fork Leg Service

Procedures for bleeding, cleaning dust boots, and removing/installing fork legs.

Triple Clamp and Steering Head Bearing Service

Covers removing/installing triple clamps and checking/adjusting steering head bearing play.

Front Fender and Start Number Plate

Details the removal and installation procedures for the front fender and start number plate.

Shock Absorber Service

Instructions for removing and installing the rear shock absorber.

Seat and Air Filter Box Lid Service

Procedures for removing and mounting the seat and the air filter box lid.

Air Filter Maintenance

Covers removing, cleaning, and installing the air filter and its housing.

Main Silencer Service

Details the removal, installation, and glass fiber yarn filling replacement for the main silencer.

Fuel Tank Service

Instructions for removing and installing the fuel tank, including safety precautions.

Chain Maintenance

Covers checking for dirt, cleaning, and adjusting the chain tension.

Chassis Component Checks

Guidance on checking the frame, swingarm, and throttle cable routing for integrity.

Clutch System Service

Details checking and adjusting clutch lever position, and servicing the hydraulic clutch fluid.

Brake System

Hand Brake Lever Checks and Adjustments

Covers checking free travel and adjusting the basic position of the hand brake lever.

Brake Disc Inspection

Details how to check brake disc thickness, damage, and cracking.

Front Brake Fluid Level and Adding

Procedure for checking and adding front brake fluid, with safety and fluid type warnings.

Front Brake Linings Service

Instructions for checking minimum thickness and changing front brake linings.

Foot Brake Lever Checks and Adjustments

Covers checking free travel and adjusting the basic position of the foot brake lever.

Rear Brake Fluid Level and Adding

Procedure for checking and adding rear brake fluid, with safety and fluid type warnings.

Rear Brake Linings Service

Instructions for checking minimum thickness and changing rear brake linings.

Wheels and Tires

Front Wheel Removal and Installation

Step-by-step guide for removing and installing the front wheel, including brake caliper handling.

Rear Wheel Removal and Installation

Detailed instructions for removing and installing the rear wheel, including chain and sprocket interaction.

Tire Condition Check

Guidance on inspecting tires for damage, tread depth, and age, and recommended tire types.

Tire Air Pressure Check

Specifies correct tire air pressure for off-road use and the importance of proper inflation.

Spoke Tension Check

Explains how to check spoke tension by sound and correct variations.

Electrical System

Battery Removal and Installation

Instructions for safely removing and installing the motorcycle battery, including terminal connections.

Battery Recharging

Details on how to recharge the battery correctly to ensure its longevity and performance.

Main Fuse Replacement

Procedure for locating and replacing the main fuse to protect the electrical system.

Cooling System

Cooling System Overview

Describes the function of the water pump and radiator cap in the cooling system.

Antifreeze and Coolant Level Check

Explains how to check coolant antifreeze protection and level, with safety warnings.

Coolant Level Check (Radiator)

Provides details on checking the coolant level within the radiator.

Coolant Draining and Refilling

Step-by-step instructions for draining and refilling the coolant, including safety precautions.

Tuning the Engine

Throttle Cable Play Check and Adjustment

Guides on checking and adjusting the play in the throttle cable for smooth operation.

Idle Speed Adjustment

Details how to set the engine's idle speed using the adjusting screw.

Shift Lever Position Check and Adjustment

Covers checking and adjusting the basic position of the shift lever for comfortable shifting.

Service Work on the Engine

Fuel Screen Replacement

Instructions for changing the fuel screen, including safety and dirt prevention.

Engine Oil Level Check

Explains how to check the engine oil level when the engine is cold or warm.

Engine Oil and Filter Change

Detailed procedure for changing engine oil, oil filter, and cleaning the oil screen.

Adding Engine Oil

Guidance on adding engine oil, including oil types and compatibility.

Cleaning and Care

Motorcycle Cleaning Procedures

Provides instructions and precautions for cleaning the motorcycle, avoiding high-pressure jets.

Storage

Motorcycle Storage Procedures

Steps for preparing the motorcycle for long-term storage, including fuel additive and battery care.

Putting Into Operation After Storage

Guidance on recommissioning the motorcycle after a storage period.

Troubleshooting

Blink Code

Technical Data

Engine Specifications

Provides detailed technical data for the engine, including displacement, bore, stroke, and valve clearance.

Engine Tightening Torques

Lists critical tightening torques for various engine components with recommended threadlockers.

Capacities

Specifies capacities for engine oil, coolant, and fuel tank for the motorcycle.

Chassis Specifications

Details chassis components like frame, fork, shock absorber, and brake system dimensions.

Electrical System Data

Provides information on battery types, fuses, and indicator lamps.

Tire Specifications

Lists tire sizes, pressures, and validity for different models.

Fork Data

Details fork part numbers, compression/rebound damping settings, and oil capacities.

Shock Absorber Data

Provides shock absorber specifications, including damping settings, spring rates, and oil type.

Chassis Tightening Torques

Lists critical tightening torques for various chassis components with recommended threadlockers.

Substances

Brake Fluid Specifications

Details approved brake fluid types (DOT 4/5.1) and recommended suppliers.

Coolant Specifications

Covers coolant types, mixture ratios, and recommended suppliers for proper cooling system function.

Engine Oil Specifications

Lists recommended engine oil types (SAE 10W/60, 10W/50) and standards.

Fork and Shock Absorber Oil

Specifies approved oils for fork and shock absorber, including SAE grades and part numbers.

Fuel Specifications

Defines the required fuel grade (Super unleaded) and ethanol content limits.

Auxiliary Substances

Air Filter Cleaner and Chain Cleaner

Recommends specific cleaners for air filters and chains.

Fuel Additive and Greases

Lists recommended fuel additives and types of grease for maintenance.

Motorcycle and Surface Cleaners

Recommends cleaners for the motorcycle body, paint, and plastic surfaces.

Chain Spray and Oils

Specifies recommended chain sprays and oil for foam air filters.

Preserving Materials and Grip Adhesive

Lists recommended products for preserving paint, metal, rubber, and for grip adhesion.

Universal Oil Spray

Recommends a universal oil spray for various applications.

Standards

JASO T903 MA Standard

Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.

SAE Viscosity Classification

Describes the SAE system for classifying oil viscosity.