KTM 250 SX-F 2016 User Manual

KTM 250 SX-F 2016

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OWNER'S MANUAL 2016

250 SX-F

250 XC‑F

Art. no. 3213331en

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation6
- Symbols Used6
- Formats Used6
2 Safety Advice7
- Use Definition - Intended Use7
- Degrees of Risk and Symbols7
- Tampering Warning7
- Safe Operation8
- Protective Clothing8
- Work Rules8
- Environment8
- Owner's Manual9
3 Important Notes10
- Manufacturer and Implied Warranty10
- Operating and Auxiliary Substances10
- Spare Parts, Accessories10
- Service10
- Figures10
- Customer Service10
4 View of Vehicle11
- View of Vehicle, Front Left Side (Example)11
- View of Vehicle, Rear Right (Example)12
5 Serial Numbers13
- Chassis Number13
- Type Label13
- Engine Number13
- Fork Part Number13
- Shock Absorber Article Number13
6 Controls14
- Clutch Lever14
- Hand Brake Lever14
- Throttle Grip14
- Kill Switch14
- Electric Starter Button14
- Map-Select Switch for the Basic Setting (All SX-F Models)15
- Map-Select Switch for Ride Mode (All SX-F Models)15
- Launch Control15
- Overview of Indicator Lamps15
- Opening the Filler Cap16
- Closing the Filler Cap16
- Cold Start Button17
- Idle Speed Adjusting Screw17
- Shift Lever18
- Foot Brake Lever18
- Plug-In Stand (All SX-F Models)18
- Side Stand (XC-F US)19
7 Preparing for Use20
- Advice on First Use20
- Running in the Engine21
- Starting Power of Lithium-Ion Batteries at Low Temperatures21
- Preparing the Vehicle for Difficult Riding Conditions21
- Preparing for Rides on Dry Sand22
- Preparing for Rides on Wet Sand22
- Preparing for Rides on Wet and Muddy Surfaces23
- Preparing for Rides at High Temperatures and Low Speeds23
- Preparing for Rides at Low Temperature and in Snow23
8 Riding Instructions24
- Checks and Maintenance before Putting into Operation24
- Starting24
- Activating Launch Control25
- Starting off25
- Shifting, Riding25
- Applying the Brakes26
- Stopping, Parking26
- Transport27
- Refueling27
9 Service Schedule29
- Additional Information29
- Required Work29
- Recommended Work30
10 Tuning the Chassis31
- Checking the Basic Chassis Setting with the Rider's Weight31
- Air Suspension AER 48 (SX-F EU)31
- Compression Damping of the Shock Absorber31
- Adjusting the Low-Speed Compression Damping of the Shock Absorber32
- Adjusting the High-Speed Compression Damping of the Shock Absorber32
- Adjusting the Rebound Damping of the Shock Absorber33
- Measuring Rear Wheel Sag Unloaded34
- Checking the Static Sag of the Shock Absorber34
- Checking the Riding Sag of the Shock Absorber35
- Adjusting the Spring Preload of the Shock Absorber35
- Adjusting the Riding Sag36
- Checking the Basic Setting of the Fork (SX-F US, XC-F US)36
- Adjusting the Fork Air Pressure (SX-F EU)37
- Adjusting the Compression Damping of the Fork37
- Adjusting the Rebound Damping of the Fork38
- Handlebar Position39
- Adjusting the Handlebar Position39
11 Service Work on the Chassis41
- Raising the Motorcycle with a Lift Stand41
- Removing the Motorcycle from the Lift Stand41
- Bleeding the Fork Legs41
- Cleaning the Dust Boots of the Fork Legs42
- Removing the Fork Protector42
- Installing the Fork Protector43
- Removing the Fork Legs43
- Installing the Fork Legs43
- Removing the Lower Triple Clamp44
- Installing the Lower Triple Clamp45
- Checking the Steering Head Bearing Play46
- Adjusting the Steering Head Bearing Play47
- Greasing the Steering Head Bearing47
- Removing the Start Number Plate48
- Installing the Start Number Plate48
- Removing the Front Fender48
- Installing the Front Fender49
- Removing the Shock Absorber49
- Installing the Shock Absorber50
- Removing the Seat51
- Mounting the Seat52
- Removing the Air Filter Box Cover52
- Installing the Air Filter Box Cover53
- Removing the Air Filter53
- Cleaning the Air Filter and Air Filter Box53
- Installing the Air Filter54
- Securing the Air Filter Box Cover54
- Sealing the Air Filter Box55
- Removing the Main Silencer55
- Installing the Main Silencer55
- Changing the Glass Fiber Yarn Filling of the Main Silencer55
- Removing the Fuel Tank56
- Installing the Fuel Tank57
- Checking for Chain Dirt Accumulation58
- Cleaning the Chain58
- Checking the Chain Tension59
- Adjusting the Chain Tension60
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide60
- Checking the Frame62
- Checking the Swingarm62
- Checking the Throttle Cable Routing62
- Checking the Rubber Grips63
- Adjusting the Basic Position of the Clutch Lever63
- Checking/Correcting the Fluid Level of the Hydraulic Clutch64
- Changing the Hydraulic Clutch Fluid64
12 Brake System66
- Checking the Free Travel of the Hand Brake Lever66
- Adjusting the Basic Position of the Hand Brake Lever66
- Checking the Brake Discs66
- Checking the Front Brake Fluid Level67
- Adding Front Brake Fluid67
- Checking the Front Brake Linings68
- Changing the Front Brake Linings69
- Checking the Free Travel of Foot Brake Lever70
- Adjusting the Basic Position of the Foot Brake Lever71
- Checking the Rear Brake Fluid Level71
- Adding Rear Brake Fluid72
- Checking the Rear Brake Linings72
- Changing the Rear Brake Linings73
13 Wheels, Tires75
- Removing the Front Wheel75
- Installing the Front Wheel75
- Removing the Rear Wheel76
- Installing the Rear Wheel77
- Checking the Tire Condition78
- Checking the Tire Air Pressure78
- Checking Spoke Tension78
14 Electrical System80
- Removing the Battery80
- Installing the Battery80
- Recharging the Battery81
- Changing the Main Fuse82
15 Cooling System84
- Checking the Antifreeze and Coolant Level84
- Checking the Coolant Level85
- Draining the Coolant85
- Refilling Coolant86
16 Tuning the Engine87
- Checking the Play in the Throttle Cable87
- Adjusting the Play in the Throttle Cable87
- Setting the Characteristic Map of the Throttle Response88
- Changing the Mapping88
- Adjusting the Idle Speed89
- Teaching the Throttle Valve Position89
- Checking the Basic Position of the Shift Lever90
- Adjusting the Basic Position of the Shift Lever90
17 Service Work on the Engine91
- Changing the Fuel Screen91
- Checking the Engine Oil Level91
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen92
- Adding Engine Oil94
18 Cleaning, Care95
- Cleaning the Motorcycle95
19 Storage96
- Putting into Operation after Storage97
20 Troubleshooting98
21 Technical Data100
- Engine100
- Engine Tightening Torques101
- Capacities102
- Engine Oil102
- Coolant102
- Fuel102
- Chassis102
- Electrical System103
- Tires103
- Fork103
- Sx-F Eu103
- Sx-F Us104
- XC-F Us104
- Shock Absorber105
- Sx-F Eu105
- Sx-F Us105
- XC-F Us106
- Chassis Tightening Torques106
22 Substances108
23 Auxiliary Substances110
24 Standards111
25 Index of Special Terms112
26 List of Abbreviations113
27 List of Symbols114
- Yellow and Orange Symbols114
- Index115

Questions and Answers:

A
amyhollowayJul 27, 2025
What to do if KTM 250 SX-F 2016 Motorcycle engine overheats?
- D
  Dominic TerryJul 27, 2025
  If your KTM Motorcycle engine is overheating, several factors could be the cause. Start by checking the coolant level and inspect the cooling system for any leaks. Ensure there's sufficient airflow, and switch off the engine when standing still. Clean any dirt from the radiator fins. Also, address potential foam formation by draining and refilling the coolant. Finally, inspect the radiator hose for bends and replace if necessary.

KTM 250 SX-F 2016 Specifications

General

Engine Type	Single cylinder, 4-stroke
Displacement	249.9 cc
Starter	Electric starter
Fuel System	Keihin EFI, 44 mm throttle body
Ignition	Keihin EMS
Transmission	5-speed
Front Tire	80/100-21
Rear Tire	100/90-19
Seat Height	960 mm
Ground Clearance	370 mm
Bore x Stroke	78 mm x 52.3 mm
Final Drive	Chain
Front Suspension	WP USD, 48 mm
Rear Suspension	WP monoshock
Front Brake	Disc brake, 260 mm
Rear Brake	Disc brake, 220 mm
Wheelbase	1485 mm
Fuel Capacity	7 liters
Frame	Central double-cradle-type 25CrMo4 steel

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