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KTM 300SX User Manual

KTM 300SX
56 pages
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Art.Nr. 3.210.49 04/2002
125/200/250/300 SX, MXC, EXC
OWNERS HANDBOOK
MANUALE D’USO
MANUEL D’UTILISATION
MANUAL DE INSTRUCCIONES
2003
BEDIENUNGSANLEITUNG
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KTM 300SX Specifications

General IconGeneral
Displacement293.2 cc
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission5-speed
CoolingLiquid cooled
FrameCentral double-cradle-type 25CrMo4 steel
Front SuspensionWP XACT-USD, Ø 48 mm
Fuel Tank Capacity7.5 liters
Weight (without fuel)98.5 kg
Front Brake260 mm disc
Rear Brake220 mm disc
Engine TypeSingle Cylinder, 2-Stroke
Rear SuspensionWP XACT with Linkage

Summary

Important Warranty and Guarantee Information

Operation Instruments

Fork Damping Adjustment

Compression and Rebound Damping

Details on adjusting compression and rebound damping for the front fork.

Shock Absorber Damping (SX)

Damping Action Adjustment

Explanation of dual compression control for SX shock absorber damping.

Shock Absorber Damping (MXC, EXC)

Compression and Rebound Damping

Adjustment of compression and rebound damping for MXC/EXC shock absorbers.

Driving Instructions

Pre-Ride Checks and Starting

Critical pre-ride checklist and steps for starting engine in various conditions.

Periodic Maintenance Schedule

Rider Maintenance and Checks

Workshop Engine Inspection Guidelines

Maintenance Work on Chassis and Engine

Steering Head Bearing Adjustment

Procedure for checking and adjusting steering head bearing play.

Suspension Setup by Rider Weight

Suspension Setup by Rider Weight

Adjusting suspension components based on rider weight for optimal performance.

Shock Absorber Sag Measurement

Procedures for determining static and riding sag for suspension tuning.

Telescopic Fork Setup and Spring Replacement

Telescopic Fork Setup and Spring Replacement

Checking fork setup, adjusting preload, and replacing fork springs.

Fork and Shock Absorber Spring Preload

Fork and Shock Absorber Spring Preload

Adjusting spring preload on front forks and rear shock absorbers.

Chain Tension Adjustment

Chain Tension Adjustment

Methods for checking and correcting chain tension and wheel alignment.

Chain Maintenance and Wear

KTM Disc Brake System Information

Front Brake Adjustments and Checks

Front and Rear Brake Pad Replacement

Rear Brake Pad Check and Wheel Mounting

Rear Brake Pad Check and Wheel Mounting

Checking rear brake pads and procedures for front/rear wheel mounting.

Rear Wheel Mounting

Rear Wheel Mounting

Instructions for removing and installing the rear wheel.

Tires, Spoke Tension, and Speedometer Battery

Cooling System Operation

Cooling System Refill and Air Filter Cleaning

Clutch Lever, Oil Level, Bleeding, and Exhaust System

Transmission Oil Level and Replacement

Technical Specifications Chassis 125/200/2003

Chassis Specifications and Torques

Chassis Specifications and Torques

Chassis specifications, fork/shock adjustments, and tightening torques.

Technical Data - Engine 125/200

Engine Data and Carburetor Settings

Engine Data and Carburetor Settings

Engine torque values and basic carburetor settings for 125/200cc.

Technical Specifications Chassis 250/300/2003

Chassis Torques

Technical Data - Engine 250/300

Engine and Carburetor Specifications

Engine and Carburetor Specifications

Engine torque values and basic carburetor settings for 250/300cc.

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