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General| Starter | Kickstarter |
|---|---|
| Fuel System | Carburetor |
| Front Suspension | WP USD Forks |
| Engine Type | 2-Stroke, Single Cylinder |
| Cooling System | Liquid Cooled |
| Front Brake | Disc |
| Rear Brake | Disc |
| Frame | Chromium molybdenum steel |
Instructions that endanger your body and life if ignored.
Instructions that could cause damage to the motorcycle or make it unsafe.
Explains the purpose of the owner's handbook for operating and maintaining the motorcycle.
Advises following run-in, inspection, and maintenance intervals for longevity.
Emphasizes responsible use to prevent environmental issues and conflicts.
Location of the chassis number stamped on the steering head tube.
Location of the engine number stamped on the left side of the engine.
Location of the engine number stamped on the right side of the engine.
Description and adjustment of the clutch lever on the handlebar.
Description of the hand brake lever and a warning about brake system issues.
Details of the speedometer and indicator lamps for EXC and EGS models.
Explanation of the odometer for EXC USA models.
Explanation of ignition lock positions and a caution about battery drain.
Function of the short circuit button to turn off the engine.
Description of the light switch and horn button on the EXC combination switch.
How the headlamp is switched on using the pull switch on EXC USA models.
Operation of the flasher switch and the emergency OFF switch.
Instructions for opening/closing the filler cap and installing the breather hose.
Specifies fuel types, oil ratios, and safety warnings for refueling.
Explanation of the OFF, ON, and RES positions of the fuel tap.
How to use the choke knob for cold starts to enrich the fuel-air mixture.
Description of the shift lever and kickstarter operation.
Basic position adjustment of the foot brake pedal and safety warning.
How to adjust front fork compression damping using the adjusting screw.
How to adjust front fork rebound damping using the adjusting screw.
Adjusting compression and rebound damping of the rear shock absorber.
Operation of the steering lock and usage of the center stand.
Essential checks to perform before starting the motorcycle.
Advice for new riders, familiarization, and control adjustments.
Guidelines for breaking in the engine for the first 500 km or 5 hours.
Important safety warnings for SX, MXC, and EXC models regarding passenger and road use.
Step-by-step guide for starting the engine when cold or warm.
Procedure to follow if the engine is flooded with fuel.
How to start moving and shift gears smoothly.
Guidance on braking, including warnings about overheating.
Procedure for stopping the motorcycle and parking safely.
Schedule for rider and dealer maintenance tasks at various intervals.
How to adjust the clutch lever position for optimal comfort.
Procedure to check and adjust steering head bearing play.
Instructions on lubricating the pivot bearing and warnings about lubricants.
How to check chain tension and perform chain maintenance.
How to check chain wear and when to replace it.
General information on brake calipers, pads, and fluid reservoirs.
Details on brake fluid type, level checking, and refilling procedures.
How to adjust free travel at the hand brake lever.
Procedure to check the front brake fluid level.
Step-by-step guide to refilling the front brake fluid reservoir.
How to inspect and replace the front brake pads.
How to inspect and replace the rear brake pads.
Step-by-step guide for removing and installing the front wheel.
How to adjust the basic position of the foot brake pedal.
Procedure to check and refill the rear brake fluid reservoir.
Step-by-step guide for removing and installing the rear wheel.
Importance of tire pressure, condition, and approved tire types.
How to check spoke tension and the importance of proper tension.
Information on the fuse, its function, and warnings about replacement.
How to maintain, store, and charge the motorcycle battery.
Procedure for replacing the headlight lamp (H4).
Explanation of how the cooling system circulates liquid and the role of the thermostat.
Recommended coolant mixture and antifreeze protection levels.
How to check the coolant level and safety warnings for hot engines.
Step-by-step procedure for bleeding air from the cooling system.
Procedure for cleaning the air filter and relevant cautions.
Checking and replacing glass-fiber yarn packing in the silencer.
How to clean the spark arrestor on EXC USA models.
Information on original settings and factors affecting adjustment.
Discussion of carburetor wear and definitions of mixture richness/leanness.
How to adjust idling speed and handle throttle opening behavior.
Influence of jet needle and main jet on part and full throttle performance.
Procedure to check the float level of the carburetor.
Checking oil level and bleeding the hydraulic clutch.
How to check the transmission oil level for 125/200 models.
Procedure for changing the transmission oil for 125/200 models.
How to check the transmission oil level for 250/300/380 models.
Procedure for changing the transmission oil for 250/300/380 models.
Recommended method for cleaning the motorcycle with warm water and detergent.
Precautions for motorcycles used in winter, especially regarding road salt.
Steps to prepare the motorcycle for storage, including fuel, oil, and battery.
Checks required before riding the motorcycle after a period of storage.
Details on frame type, fork model, and wheel travel.
Specifications for front/rear brakes, tire sizes, and air pressures.
Details on fuel tank capacity, final drive ratio, and chain specifications.
Standard adjustments for front fork and rear shock absorber.
Table of torque values for various chassis components.
Details on engine design, displacement, bore, stroke, and piston.
Specifications for fuel, oil/gasoline ratio, ignition, and spark plug.
Specifications for clutch type and gear ratios.
Details on carburetor type and air filter.
Key fitting clearances and tolerances for engine components.
Table of gasket thicknesses for various engine parts.
Table of torque values for engine and chassis fasteners.
Carburetor settings for various models and conditions.
USA-specific engine design, displacement, bore, stroke, and piston details.
USA-specific fuel, oil/gasoline ratio, ignition, and spark plug specs.
USA-specific clutch type and gear ratio details.
USA-specific carburetor and air filter details.
Fitting clearances and tolerances for 250-380cc engine components.
Gasket thicknesses for 250-380cc models.
Torque values for 250-380cc engine and chassis fasteners.
Carburetor settings for 250-380cc models (all models out of USA).
Details on frame, fork, wheel travel, and rear suspension.
Brake and tire specs for 250-380cc models.
Fuel tank, final drive, and chain specs for 250-380cc models.
Standard adjustments for front fork and rear shock absorber.
Torque values for 250-380cc chassis components.
Fitting clearances and tolerances for 250-380cc chassis components.
Gasket thicknesses for 250-380cc models.
Torque values for 250-380cc chassis fasteners.
Carburetor settings for 250-380cc models (all models out of USA).
