KTM 400 EXC EU 2009 Setup Instructions

SET‑UP 3
2.1Unpacking and setting up the vehicle
800030-10
– Remove the box and the plastic packaging.
Info
To avoid damaging the motorcycle during the setup, leave the protective foil
on the the vehicle until you have finished.
– Check the vehicle for transport damage.
– Unpack the separate enclosure and check its contents on the basis of the enclosure
list.
800034-10
– Position the operating elements on the right half of the handlebar.
Info
The routing of cables and Bowden cables can be seen in the figure.
– Mount the handlebar.
100305-10
– Position the handlebar.
The mark 1 of the scale on the handlebar should be in the center of the han-
dlebar clamp.
– Position the handlebar clamps. Fit and evenly tighten the four screws.
Guideline
Screw, handlebar clamp (EXC EU, EXC
AUS, EXC USA, XC‑W)
M8 20 Nm
(14.8 lbf ft)
Screw, handlebar clamp
(EXC SIX DAYS)
M8 16 Nm
(11.8 lbf ft)
800042-10
– Mount the footrests with the springs and bolts. Secure the bolts using the washers
and pins.
Plier for footrest spring (58429083000)
– Remove the protective plastic.
– Carefully loosen and remove the tensioning belt over the link fork.
Info
An assistant prevents the motorcycle from falling over.
– Carefully loosen and remove the tensioning belts around the lower triple clamp.
The vehicle is released at the front.
– Set up the work stand.
Work stand (54829055000)
– Together with an assistant, take the vehicle off the palette.
– Install the front wheel. ( p. 5)

KTM 400 EXC EU 2009 Specifications

General

Brand	KTM
Model	400 EXC EU 2009
Category	Motorcycle
Language	English