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KTM 400 SX - Page 30

KTM 400 SX
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ENGLISH
28
Checking the coolant level
The coolant should be 10 mm (0,4 in) above the radiator fins when the engine is
cold (see illustr.). In the event of the coolant being drained, always fill and bleed
the system.
WARNING
IF POSSIBLE, ALWAYS CHECK LEVEL OF COOLING LIQUID WHEN ENGINE IS COLD. IF YOU
HAVE TO OPEN THE RADIATOR CAP WHEN THE ENGINE IS HOT
, USE A RAG TO COVER THE
CAP AND OPEN SLOWLY TO RELEASE PRESSURE
.
Cleaning of air filter*
To do this, remove the seat and the air filter cover from the air filter box. Unclap
the filter holder
1, swing back and remove air filter plus filter carrier from the fil-
ter box.
!
CAUTION
!
D
O NOT CLEAN FOAM FILTER WITH FUEL OR PETROLEUM SINCE THESE DAMAGE THE FOAM.
KTM
RECOMMENDS THE PRODUCTS OF THE COMPANY PUTOLINE FOR AIR FILTER MAIN-
TENANCE. „ACTION CLEANERFOR CLEANING PURPOSES AND „ACTION FLUIDTO OIL THE
FOAM FILTER
.
Thoroughly wash the foam filter in special cleaning fluid and allow to dry well.
Only press out the filter, do not wring out under any circumstances. Oil the dry
foam filter with a high grade filter oil. Also clean the air filter box. Check carburet-
tor collar for damage and that it is fitted correctly.
Mount the air filter on the filter support
2. Grease the front side A of the filter,
to improve the seal. Mount the air filter and the filter support in the filter box.
Make sure they are centered
B, and lock into place with the filter holder 1.
Exhaust system *
Aluminium silencers are filled with glass fiber yarn. If exposed to heat for longer
periods of time, however, the glass fiber yarn pack will come unravelled, which
can reduce both overall performance and the performance of the silencer. Experi-
ence has shown that the front glass fiber pack
3 must be replaced more often
than the rear pack
4.
To replace the front glass fiber yarn pack, remove the silencer. Remove the front
cap
5, pull the front glass fiber yarn pack out of the silencer, mount a new pack
on the internal exhaust pipe, insert the internal exhaust pipe into the silencer and
replace the cap.
To replace the rear glass fiber yarn pack, drill the rivets open and remove the rear
cap
6.
Always renew the O-rings
7.
Glass fiber yarn packs are available in your KTM store.
WARNING
T
HE EXHAUST SYSTEM BECOMES VERY HOT WHILE THE MOTORCYCLE IS RUNNING. TO AVOID
BURNS
DO NOT START WORK ON THE EXHAUST SYSTEM UNTIL IT HAS PROPERLY COOLED
DOWN
.
when engine is cold
10 mm
1
2
A
B
1
3
4
5
7
7
6

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