KTM 450 User Manual

1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 DISMOUNTING AND MOUNTING THE ENGINE
4 DISASSEMBLING THE ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING THE ENGINE
7 ELECTRICAL
8 FUEL SYSTEM
9 TROUBLE SHOOTING
10 TECHNICAL SPECIFICATIONS
11 PERIODIC MAINTENANCE SCHEDULE
12 WIRING DIAGRAMS
13
14
15
16

KTM 450 Specifications

General

Displacement	449.9 cc
Cooling System	Liquid Cooled
Bore x Stroke	95 mm x 63.4 mm
Starter	Electric Starter
Ground Clearance	370 mm
Front Brake	Disc brake
Rear Brake	Disc brake

Summary

Introduction

Reply Fax for Repair Manuals

General Information

Changing the Cooling Liquid

Procedure for replacing engine coolant.

Checking the Cooling Liquid Level

How to verify the coolant level in the system.

Engine Oil

Information about the engine oil specifications.

Changing the Engine Oil

Steps to replace the engine oil.

Changing the Oil Filter

Procedure for replacing the engine oil filter.

Checking the Engine Oil Level

Method to check the engine oil level.

Engine Oil Circuit

Diagram and explanation of the engine oil flow.

Checking the Oil Pressure

How to measure engine oil pressure.

Checking the Oil Level of the Hydraulic Clutch

Procedure to check the hydraulic clutch fluid level.

Bleeding of the Hydraulic Clutch

Steps to remove air from the hydraulic clutch system.

Adjusting the Throttle Cables

Instructions for adjusting throttle cable tension.

Changing the Front Brake Fluid

Process for replacing front brake fluid.

Changing the Rear Brake Fluid

Process for replacing rear brake fluid.

Special Tools - Engine

List of specialized tools for engine work.