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KTM 530 EXC-R EU User Manual

KTM 530 EXC-R EU
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30/ASSEMBLING ENGINE 101
Installing the balancer shaft
200134-11
Check parts for damage and wear. Replace damaged or worn parts.
Slide balancer shaft
into the bearing seats. Align the marking on balance
weight
with the marking on primary pinion.
Installing the outer clutch hub
200097-10
Check parts for damage and wear. Replace damaged or worn parts.
Slide the outer clutch hub onto the main shaft. Turn oil pump gear
and kick-
starter gear
until the gearing of the outer clutch hub engages.
200096-12
Slide on washer and inner clutch hub.
200095-01
Position the new lock washer and mount nut. Fix the inner clutch hub using the
special tool and tighten the nut.
Specification
Nut, inner clutch hub M18x1,5 80Nm
(59.01lbfft)
Clutch holder (51129003000) ( P. 178)
Secure the nut with lock washer.
Insert the pressure piece.
Installing the primary gear nut
200099-11
Block the outer clutch hub and primary gear using special tool.
Gear segment (80029004000) ( P. 183)
Mount and tighten the nut.
Specification
Nut, primary gear M20LHx1,5 150Nm
(110.64lbfft)
Loctite
®
648™

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KTM 530 EXC-R EU Specifications

General IconGeneral
Bore x Stroke95 mm x 72 mm
Transmission6-speed
Fuel SystemElectronic fuel injection
Fuel Tank Capacity8.5 liters
StarterElectric starter
FrameCentral double-cradle type 25CrMo4 steel
Rear suspensionWP monoshock
Front brakeDisc brake
Rear brakeDisc brake
Front tire90/90-21
Rear tire140/80-18
Engine TypeSingle cylinder, 4-stroke
ClutchWet multi-disc clutch
Front suspensionWP USD Ø 48 mm

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