CONTENTS
PERIODIC SERVICE................................................................................................. 40
HOW TO OPEN THE HOOD ................................................................................. 40
Hood ...............................................................................................................................40
Front Grille...................................................................................................................... 40
Engine Side Cover.......................................................................................................... 41
DAILY CHECK ....................................................................................................... 41
Walk Around Inspection.................................................................................................. 41
Checking and Refueling..................................................................................................41
Checking Engine Oil Level.............................................................................................. 42
Checking Transmission Fluid Level................................................................................ 42
Checking Coolant Level.................................................................................................. 43
Cleaning Grill and Radiator Screen ................................................................................ 43
Checking Brake Pedals and Clutch Pedal ......................................................................43
Checking Gauges, Meter and Easy Checker(TM) ..........................................................43
Checking Head Light, Hazard Light etc. ......................................................................... 44
Checking Seat Belt and ROPS....................................................................................... 44
Checking and Cleaning of Electrical Wiring and Battery Cables .................................... 44
Checking Movable Parts.................................................................................................44
EVERY 50 HOURS ................................................................................................ 44
Lubricating Grease Fittings.............................................................................................44
Checking Engine Start System....................................................................................... 45
Checking Wheel Bolt Torque..........................................................................................46
EVERY 100 HOURS .............................................................................................. 46
Battery ............................................................................................................................ 46
Cleaning Air Cleaner Primary Element ........................................................................... 48
Cleaning Fuel Filter......................................................................................................... 48
Adjusting Fan Belt Tension.............................................................................................49
Adjusting Clutch Pedal....................................................................................................49
Adjusting Brake Pedal .................................................................................................... 50
Checking Fuel Line.........................................................................................................50
EVERY 200 HOURS .............................................................................................. 51
Replacing Engine Oil Filter .............................................................................................51
Changing Engine Oil.......................................................................................................51
Replacing Transmission Oil Filter [HST].........................................................................52
Checking Radiator Hose and Clamp ..............................................................................53
Checking Intake Air Line.................................................................................................53
Adjusting Toe-in..............................................................................................................54
EVERY 400 HOURS .............................................................................................. 54
Adjusting Front Axle Pivot...............................................................................................54
Changing Transmission Fluid / Replacing Hydraulic Oil Filter........................................55
Cleaning Transmission Strainer......................................................................................56
Replacing Fuel Filter Element.........................................................................................56
Changing Front Axle Case Oil ........................................................................................ 57
EVERY 800 HOURS .............................................................................................. 57
Adjusting Engine Valve Clearance ................................................................................. 57
EVERY 1500 HOURS ............................................................................................ 57
Checking Fuel Injection Nozzle Injection Pressure.........................................................57
EVERY 3000 HOURS ............................................................................................ 57
Checking Injection Pump................................................................................................57
EVERY 1 YEAR ..................................................................................................... 57
Replacing Air Cleaner Primary Element and Secondary Element.................................. 57