KiSC issued 09, 2007 A
J.S
TARTER AND GLOW PLUG
Checking Sequence
If the starter system malf u nct ions, do the following
checks to
l
ocate the cause:
(A)
Check the circu it
-----
( D) Test the starter at no-l oad (1).
-
-(
B)
Battery term
i
nal
check
'-----(C)
Wi ri ng check
-
-
-•
E)
Motor
test
(
2).
0----
-·F
)
Magnet
switch
check
(3).
(A) Electrical connections for no-load testing
( Note for checking)
•
Use a
fully
.charged battery.
•
Use an ammeter and leads of about 200A rating because a
large current flows when the starter is runni ng.
C022F072
C022F056
85
0
No- Load Testing of Starter
1)
Connect the a m meter's positive probe to the battery's
positive term
i
nal and the nega tive probe to the sta rter's
B
termi nal.
2)
Con nect the battery 's negati ve termi nal to the sta rter
body.
3)
Con nect the vol tmeter's posi tive probe to the sta rter's
B
term
i n al
and the negative probe to the starter body.
4)
Set a tachomete r.
5)
Connect the starter's B termi nal to the magnet switch 's S
ter m
i
na l.
6)
Check to see that the magnet switch is operat
i
ng a nd that
t he specif ied speed, current a nd vol tage are obta
i
ned.
Model
Current
Voltage
Rotational speed
D1102·B
D1302-B
45A or less
11.0V
6000min
1
(rpm) or more
D1402-B
V 1502-B
V1702-B
V1902-B
90A or less
11.5V
3000min.
1
(rpm) or more