Kubota ZG227A-AU - User Manual

English (Australia)
Code No. K3277-7121-6
PRINTED IN U.S.A.
1BDABDNAP0760
OPERATOR'S MANUAL
READ AND SAVE THIS MANUAL
MODELS
ZG222A-AU
ZG227A-AU
©
KUBOTA Corporation 2010
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Summary

Abbreviation List

Universal Symbols

Explains symbols used on instruments and controls.

Foreword

Safety First

Explains safety alert symbols and hazard categories.

Safe Operation

Before Operating

Safety checks and precautions before starting.

Operating Procedures

Covers starting, working, and child safety.

Operators and Specific Conditions

Safety for older operators, slopes, stopping, PTO, transport.

Servicing and Storage Safety

Safety related to maintenance and storage.

Danger, Warning, Caution Labels

Explains the meaning of safety labels on the machine.

Servicing of Machine

Serial Number Recording

Recording machine, engine, and mower serial numbers.

Specifications

Engine and Capacities

Engine details, fuel tank, and oil capacities.

Dimensions and Weight

Machine size, wheelbase, tread, and overall weight.

Traveling System

Tires, speeds, steering, and transmission.

PTO Specifications

PTO drive system, clutch, and brake details.

Pro Commercial Deck Specifications

Deck cutting width, height, weight, and blade info.

Implement Limitations

Weight Limits and Implements

Max loading weight for axles and implements.

Instrument Panel and Controls

Control Layout and Functions

Identifies and describes controls on the instrument panel.

Mower Mounting

Mounting the Mower Deck

Step-by-step guide to attach the mower deck.

Adjusting and Dismounting the Mower Deck

Covers deck level adjustment and removal.

Operating the Engine

Mount and Dismount Machine Safely

Safe procedures for getting on and off.

Starting the Engine

Step-by-step guide to start the engine.

Check During Operation

Monitoring engine status via gauges and indicators.

Cold Weather Starting and Warm-up

Procedures for starting in cold and warming up.

Jump Starting

Instructions for jump-starting a dead battery.

Stopping the Engine

Procedures for shutting down the engine.

Operating the Machine

Operating New Machine

Break-in procedures for new machines.

Operating Foldable ROPS

How to fold and unfold the Roll Over Protective Structure.

Starting Procedures

Covers seat adjustment, seat belt, and hydraulic lift.

Motion Control Lever Operation

Detailed guide on using motion control levers for movement and turns.

Stopping and Parking

Procedures for stopping the machine and parking safely.

Transporting the Machine

Steps for safely transporting the machine.

Operating the Mower

Making the Most of Your Mower

Tips for effective mowing and lawn appearance.

Adjusting Cutting Height

How to set and adjust the mower deck cutting height.

Anti-Scalp Roller Adjustment

Details on anti-scalp roller adjustment.

Starting the Mower and PTO

Steps to start the mower and PTO.

Tires and Wheels

Tires and Inflation

Tire safety and recommended inflation pressures.

Wheels and Bolt Torque

Wheel bolt torque specifications.

Front Caster Wheel Service

Procedure for replacing front caster wheels.

Maintenance

Service Intervals

Table detailing maintenance tasks based on operating hours.

Periodic Service Chart Label

Visual guide for periodic maintenance.

Lubricants and Fuel Specifications

Specifies types and capacities of lubricants and fuel.

Periodic Service

Hood and Step Access

Procedures for accessing the machine.

Operators Seat Adjustment

Adjusting the operator's seat.

Lever Guide and Lift-Up Points

Accessing lever guide and identifying lift points.

Daily Check Procedure

Routine checks to perform before operation.

Daily Check: Engine Oil and Fuel

Engine oil and fuel level checks.

Daily Check: Air Intake System

Air intake screen and area cleaning.

Daily Check: Tire Pressure

Tire pressure and inflation.

Daily Check: Fluids and Parts

Transmission fluid, grease fittings, and movable parts.

Every 50 Hours: Safety Device Testing

Checking safety interlocks and switches.

Every 50 Hours: Gear Box Oil Level

Checking the oil level in the gear box.

Every 50 Hours: Greasing and Oiling

Lubricating grease fittings and cables.

Every 100 Hours: Engine Oil and Air Cleaner

Engine oil change and air cleaner cleaning.

Every 100 Hours: Engine Shroud Panel Cleaning

Cleaning engine shrouds and cooling fins.

Every 100 Hours: Engine Oil Cooler Fins

Cleaning the oil cooler fins.

Every 100 Hours: Fuel Line Inspection

Inspecting fuel lines for wear and leaks.

Every 100 Hours: Fuel Filter Bowl Cleaning

Cleaning the fuel filter bowl.

Every 150 Hours: Parking Brake Adjustment

Adjusting parking brake spring length and play.

Every 150 Hours: Battery Condition Check

Checking battery health and fluid levels.

Every 150 Hours: Battery Charging

Procedures for charging the battery.

Every 150 Hours: Throttle Cable Adjustment

Adjusting the throttle cable.

Every 200 Hours: Engine Oil Filter Replacement

Procedure for replacing the engine oil filter.

Every 200 Hours: Spark Plug Check

Inspecting and adjusting spark plugs.

Every 200 Hours: Hydraulic Hose Check

Inspecting hydraulic hoses for damage.

Every 200 Hours: Transmission Oil Filter Replacement

Replacing the transmission oil filter.

Every 200 Hours: Motion Control Lever Pivot Adjustment

Adjusting the motion control lever pivot.

Every 400 Hours: Intake Air Line and Engine Shroud

Inspecting intake air lines and cleaning engine shrouds.

Every 400 Hours: Transmission and Axle Oil Change

Changing transmission and axle oil.

Every 400 Hours: Transmission Strainer and Fuel Filter

Cleaning strainer and replacing fuel filter.

Every 500 Hours: Engine Valve Clearance

Adjusting valve clearance.

Every After 1000 Hours: Combustion Chamber Cleaning

Cleaning the combustion chamber.

Every 1 Year: Air Cleaner Element Replacement

Replacing air cleaner elements.

Every 2 Years: Hose, Line, and Seal Replacement

Replacing hydraulic hose, fuel lines, breather hose, oil seal, intake line.

Service As Required: Fuse Replacement

Replacing fuses.

Service As Required: Blade Check and Replacement

Inspecting and replacing mower blades.

Service As Required: Belt and Fuel System

Replacing mower belt and bleeding fuel system.

Adjustment

Motion Control Lever Adjustment

Covers HST neutral, creep speed, max speed, and lever alignment.

Mower Deck Leveling

Procedures for leveling the mower deck.

General Torque Specification

Table of torque values for various fasteners.

Tightening Torque Chart

Detailed torque values for bolts.

Storage

Machine Storage Procedures

Procedures for storing the machine.

Post-Storage Machine Preparation

Steps to prepare the machine after storage.

Fuel Handling and Drainage

Fuel precautions and draining procedures.

Engine Emission Related Information

Troubleshooting

Engine Troubleshooting

Diagnosing and resolving engine issues.

Battery and Machine Troubleshooting

Diagnosing and resolving battery and general machine problems.

Mower Troubleshooting

Diagnosing and resolving mower deck issues.

Kubota ZG227A-AU Specifications

General

Brand	Kubota
Model	ZG227A-AU
Category	Lawn Mower
Language	English