Joining
Crankca!»e
Halves
l. Verify that the two alignment pins are in place and
that both case halves are clean and grease free.
Apply Three Bond Sealant
to
the mating surfaces.
Place the right-side half onto tho left-side half.
2.
Using a plastic
ma
ll
et. lightly tap the case halves
together until cap screws can be installed.
3. From the right side, install the crankcase cap
screws noting the location
of
the different-sized
cap
screws; then tighten
on
ly tultil snug.
•NOTE:
Rotate
the
shafts
back
and
forth
i
to
ensure
no
binding
or
sticking
occurs
while tight,ening
the
cap screws.
M
01008
4. From the left side, install the remaining crankcase
cap screws: then tighten
only tultil snug.
•NOTE:
Rotate
the
shafts
back
and
forth
i
to
ensure
no
binding
or
sticking
occurs
while
tight
,ening
the
cap screws.
3-44
CC871
5. In a
cr
isscross/case-to-case pattem, tighten the 8
mm cap screws until the halves are correctly
joined; then tighten
to
21
ft-lb.
•NOTE
: Rotate
the
s
hafts
back
and
forth
to
ensure
no
binding
or
sticking
occur
s.
6.
In
a crisscross/case-to-case pattem, tighten the 6
mm
cap screws to 10ft-lb.
•NOTE
: Rotate
the
shafts
back
and
forth
to
ensure
no
binding
or
sticking
occurs
.
lki'
AT
THIS
POINT
After completing center crankcase components,
proceed
to
Installing Right-Side Components,
to
Installing Left-Side Components, and
to
Installing
Top-Side Components.
Installing
Engine/Transmission
l.
From the right side, place the engine/transmission
into the frame tilting the top-side forward to clear
the frame member.
2.
install the front and rear engine mounting
through-bolts and secure with the flange nuts.
Tighten to
40
ft-
lb.
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