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KYMCO PEOPLE 125 User Manual

KYMCO PEOPLE 125
185 pages
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1. GENERAL INFORMATION
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PEOPL E 12 5/150
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GENERAL INFORMATION
ENGINE FRAME VIN SERIAL NUMBER ...................................1-2
SPECIFICATIONS (125 CC) .......................................................1-3
SPECIFICATIONS (150 CC) .......................................................1-4
SERVICE PRECAUTIONS ..........................................................1-5
TORQUE VALUES......................................................................1-7
TOOLS........................................................................................1-8
LUBRICATION POINTS ...................
..........................................1-9
CABLE & HARNESS ROUTING...............................................1-11
WIRING DIAGRAM (125 CC)................................................... 1-16
WIRING DIAGRAM (150 CC)................................................... 1-17
TROUBLESHOOTING.............................................................. 1-18
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www.PlanDeGraissage.org

Table of Contents

Other manuals for KYMCO PEOPLE 125

Questions and Answers:

KYMCO PEOPLE 125 Specifications

General IconGeneral
Displacement124.6 cc
Fuel SystemCarburetor
Front SuspensionTelescopic Fork
Front BrakeDisc
Rear BrakeDrum
StarterElectric & Kick
Cooling SystemAir Cooled
TransmissionAutomatic CVT

Summary

General Information

Engine Frame VIN Serial Number

Location and identification of engine and frame serial numbers.

Specifications (125 CC)

Technical data and specifications for the 125cc model.

Specifications (150 CC)

Technical data and specifications for the 150cc model.

Service Precautions

Safety and procedural guidelines for maintenance and servicing.

Torque Values

Specified torque settings for various fasteners and components.

Tools

List of special tools required for specific maintenance tasks.

Lubrication Points

Locations and types of lubricants for engine parts.

Cable and Harness Routing

Diagrams illustrating the correct routing of cables and harnesses.

Frame Covers and Exhaust Muffler

Frame Covers Layout

Exploded view showing the arrangement of frame covers.

Service Information

General instructions, torque values, and troubleshooting for frame covers.

Frame Covers Removal

Step-by-step procedures for removing various frame covers.

Inspection and Adjustment

Service Information

General specifications, warnings, and torque values for inspection.

Maintenance Schedule

Periodic maintenance intervals and tasks for the vehicle.

Fuel Line

Inspection and maintenance procedures for the fuel line.

Throttle Operation

Checking and adjusting throttle grip free play.

Air Cleaner

Replacement and maintenance of the air cleaner element.

Spark Plug

Inspection, cleaning, and gap measurement of the spark plug.

Valve Clearance

Procedure for inspecting and adjusting valve clearance.

Carburetor Idle Speed

Checking and adjusting the carburetor idle speed.

Ignition Timing

Checking ignition timing using a timing light.

Cylinder Compression

Procedure for testing cylinder compression.

Final Reduction Gear Oil

Checking oil level and changing final reduction gear oil.

Drive Belt

Inspection and replacement of the drive belt.

Brake Shoe

Inspection and replacement of brake shoes.

Brake System

Checking front and rear brake lever free play.

Headlight Aim

Procedure for adjusting headlight aim.

Suspension

Inspection of front and rear shock absorbers.

Steering Handlebar

Checking the steering handlebar for smooth rotation.

Nuts, Bolts, and Fasteners

Checking chassis nuts and bolts for looseness.

Wheels and Tires

Checking tire condition, wear, and pressure.

Lubrication System

Service Information

General instructions and specifications for the lubrication system.

Troubleshooting

Diagnosing and resolving lubrication system issues.

Engine Oil and Oil Filter

Checking oil level and procedures for changing oil and filter.

Oil Pump

Procedures for removing and installing the oil pump.

Fuel System

Service Information

General instructions and specifications for the fuel system.

Troubleshooting

Diagnosing and resolving fuel system related problems.

Carburetor Removal

Step-by-step procedures for removing the carburetor.

Auto Bystarter

Inspection and service procedures for the auto bystarter.

Air Cut-off Valve

Disassembly and assembly procedures for the air cut-off valve.

Vacuum Chamber

Procedure for disassembling the vacuum chamber.

Float Chamber

Disassembly and inspection of the float chamber.

Carburetor Installation

Installing the carburetor onto the intake manifold.

Fuel Tank

Procedures for removing and installing the fuel tank.

Fuel Unit

Removal and inspection procedures for the fuel unit.

Auto Fuel Valve

Inspection procedures for the auto fuel valve.

Air Cleaner

Procedures for removing and installing the air cleaner.

Engine Removal and Installation

Service Information

General instructions for engine removal and installation.

Engine Removal

Step-by-step procedure for removing the engine.

Engine Installation

Step-by-step procedure for installing the engine.

Cylinder Head and Valves

Service Information

General instructions and specifications for cylinder head/valves.

Troubleshooting

Diagnosing issues related to the cylinder head and valves.

Camshaft Removal

Procedure for removing the camshaft.

Cylinder Head Removal

Step-by-step procedures for removing the cylinder head.

Cylinder Head Disassembly

Procedures for disassembling the cylinder head.

Cylinder Head Assembly

Procedures for assembling the cylinder head.

Cylinder Head Installation

Procedure for installing the cylinder head.

Camshaft Installation

Procedure for installing the camshaft.

Cylinder and Piston

Service Information

General instructions for cylinder and piston service.

Troubleshooting

Diagnosing cylinder and piston related problems.

Cylinder Removal

Step-by-step procedure for removing the cylinder.

Piston Removal

Procedure for removing the piston.

Piston Installation

Installing piston rings and the piston.

Cylinder Installation

Procedure for installing the cylinder.

Drive and Driven Pulleys / Kick Starter

Service Information

General instructions and specifications for pulleys and kick starter.

Troubleshooting

Diagnosing issues with drive/driven pulleys and kick starter.

Left Crankcase Cover

Procedure for removing the left crankcase cover.

Drive Pulley

Removal and inspection procedures for the drive pulley.

Clutch/Driven Pulley

Disassembly and inspection procedures for the clutch/driven pulley.

Final Reduction

Service Information

General instructions, specs, and torque values for final reduction.

Troubleshooting

Diagnosing and resolving final reduction issues.

Final Reduction Disassembly

Steps to disassemble the final reduction unit.

Final Reduction Inspection

Inspecting gears and shafts of the final reduction.

Bearing Replacement

Replacing bearings in the transmission case cover and crankcase.

Final Reduction Assembly

Procedures for assembling the final reduction unit.

Crankcase and Crankshaft

Service Information

General instructions for crankcase and crankshaft service.

Troubleshooting

Diagnosing issues related to crankcase and crankshaft noise.

Crankcase Separation

Procedures for separating the crankcase halves.

Crankshaft Inspection

Inspecting crankshaft bearings and connecting rod clearance.

Crankcase Assembly

Procedures for assembling the crankcase.

Front Wheel, Front Brake, and Front Suspension

Service Information

General instructions, specs, and torque values for front systems.

Troubleshooting

Diagnosing front wheel, brake, and suspension issues.

Front Wheel

Removal and inspection procedures for the front wheel.

Hydraulic Brake Drawing

Diagram illustrating the front hydraulic brake system.

Hydraulic Brake (Front Brake)

Brake fluid replacement, bleeding, and pad/disk replacement.

Front Shock Absorber

Removal and installation procedures for front shock absorbers.

Steering Handlebar

Removal of handlebar covers and switches.

Steering Stem

Removal and replacement of steering stem components.

Rear Wheel, Rear Brake, and Rear Suspension

Service Information

General instructions, specs, and torque values for rear systems.

Troubleshooting

Diagnosing rear wheel, brake, and suspension issues.

Rear Wheel

Procedures for removing and installing the rear wheel.

Rear Brake

Rear brake inspection, disassembly, and assembly.

Rear Shock Absorber

Procedures for removing and installing rear shock absorbers.

Adjustable Rear Cushion

Adjusting the rear cushion spring preload.

Battery, Charging System, and A.C. Generator

Service Information

General instructions and specifications for battery/charging system.

Troubleshooting

Diagnosing battery and charging system issues.

Battery

Battery removal, voltage inspection, and charging procedures.

Charging System

Testing the performance of the charging system.

Regulator/Rectifier

Inspection of the regulator/rectifier and its harness.

A.C. Generator Charging Coil

Inspection of A.C. generator charging coil resistance.

A.C. Generator Lighting Coil

Inspection of A.C. generator lighting coil resistance.

Resistor Inspection

Inspection of resistor resistance.

A.C. Generator

Procedures for removing A.C. generator components.

Ignition System

Service Information

General instructions and specifications for the ignition system.

Troubleshooting

Diagnosing and resolving ignition system problems.

CDI Unit Inspection

Inspection procedures for the CDI unit resistance.

Ignition Coil

Inspection procedures for the ignition coil resistance.

Pulser Coil

Inspect pulser coil resistance and ignition timing.

Starting System

Service Information

General instructions and specifications for the starting system.

Troubleshooting

Diagnosing and resolving starting system issues.

Starter Motor

Removal, disassembly, and inspection of the starter motor.

Starter Relay

Inspection and operation test of the starter relay.

Starter Clutch

Removal and inspection procedures for the starter clutch.

Lights, Instruments, and Switches

Electrical Equipment Layout

Overview of the vehicle's electrical components.

Service Information

General instructions for servicing the electrical system.

Troubleshooting

Diagnosing lighting and instrument system issues.

Headlight

Bulb replacement and headlight unit removal procedures.

Front Turn Signal Light

Procedure for replacing the front turn signal bulb.

Position/Rear Turn Signal Light

Procedure for replacing position and rear signal bulbs.

Ignition Switch

Inspection and replacement procedures for the ignition switch.

Handlebar Switches

Inspection procedures for handlebar switches.

Stop Switch

Inspection procedure for the stop switch.

Horn

Inspection procedure for the horn.

Fuel Gauge

Inspection procedure for the fuel gauge.

Fuel Unit

Procedure for removing the fuel unit.

Instruments

Bulb replacement and instrument unit replacement.

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