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Laars Mighty Therm - User Manual

Laars Mighty Therm
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Installation and Operation Instructions Document 2130
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualified in hot water boiler installation and maintenance. Improper installation and/or operation could
create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death.
Improper installation and/or operation will void the warranty.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a nearby phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas
supplier.
H0241400-
Installation and Operation
Instructions for
Mighty Therm
Lo-Nox
Hydronic Boilers and
Volume Water Heaters
Models PH and PW
Sizes 500-1825
These instructions are to be stored in the pocket provided on the boiler.

Table of Contents

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Summary

General Information

1.1 Introduction

Provides information for installation and operation of Laars gas-fired hydronic boilers and water heaters.

1.2 Heater Identification

Explains how to identify the boiler model using the rating plate information.

1.3 General Water Flow Requirement

Details the need for continuous flow through the heat exchanger for proper operation.

Installation

2.1 Heater Placement

Specifies required clearances for maintenance, inspection, and air circulation.

2.2 Installation of Indoor Heaters

Guides on locating indoor heaters for adequate clearance, drainage, and protection.

2.2.1 Combustion Air Supply

Ensures sufficient air for proper combustion and ventilation of the surrounding area.

2.2.1.a Conventional Ventilation

Details air supply openings for conventional ventilation of heater rooms.

2.2.1.b Forced-Air Ventilation

Addresses air supply requirements when using forced-air ventilation systems.

2.2.2 Venting

Covers requirements for connecting the flue outlet to a clear, unobstructed vent.

2.2.3 Removal of Existing Heater

Provides steps for safely removing an existing heater connected to a common venting system.

2.3 Installation of Outdoor Heaters

Provides guidance for installing heaters outdoors, considering environmental factors.

2.4 Gas Supply and Piping

Details instructions for connecting the gas supply and piping to the heater.

2.5 Electrical Wiring

Covers requirements for grounding and wiring the heater according to electrical codes.

Water Piping Instruction

3.1 General Piping Practice

Provides general guidelines for water piping installation, including valve placement and relief valves.

3.2 Heating Boiler (PH Model)

Specific piping instructions for Laars PH model heating boilers.

3.2.1 Variable Water Flow System

Addresses systems with variable flow and recommends primary-secondary pumping.

3.2.2 System Pressure Requirements

Specifies minimum system pressure requirements for closed and open systems.

3.2.3 Hot;Chilled Water Systems

Guides on connecting boilers to air conditioning systems and preventing water mixing.

3.2.4 Combined Space Heating;Potable Water Heating Systems

Details considerations for using the boiler for both space and potable water heating.

3.2.5 Piping System Requirements

Lists requirements for piping, including low water cutoff and expansion tanks.

3.2.6 Filling The System

Provides a step-by-step guide for filling the heating system with water.

3.3 Water Heater (PW Model)

Specific piping instructions for Laars PW model water heaters.

3.3.1 Water Chemistry

Discusses water quality, scaling, corrosion, and their impact on the heater.

3.3.2 Piping System Requirements

Covers piping requirements for two-temperature systems and tempering valves.

3.3.3 Water Expansion

Explains water expansion during heating and solutions for pressure buildup.

3.3.4 Pump Requirements

Details pump sizing and pipe fitting requirements for circulation loops.

3.3.5 Water Pressure

Emphasizes maintaining adequate water pressure to prevent pump and heater damage.

3.3.6 Tank Installation

Provides guidelines for installing storage tanks, ensuring structural support and accessibility.

3.3.7 Two-Temperature System

Explains the design for maintaining tempered water circulation at desired temperatures.

Operating Instructions

4.1 Controls - General

Overview of general controls and safety devices for heater operation.

4.1.1 Electronic Ignition Control

Describes the proved hot surface ignition control and its safety features.

4.1.2 Hot Surface Igniter

Details the 120 VAC silicon carbide igniter used for ignition.

4.1.3 Combustion Air Pressure Switch

Explains the function of the pressure switch in proving combustion air flow.

4.1.4 Operating Controls

Discusses aquastats used to control service water temperature in PH and PW heaters.

4.1.5 High Limit Control

Covers standard and optional manual reset high limit switches for safety.

4.1.6 Flow Switch

Describes the flow switch that shuts down burners if pump fails or flow is reduced.

4.1.7 Low Water Cut Off

Explains the low water cutoff that shuts off the heater if water level drops.

4.2 Start-Up Requirements

Provides crucial safety warnings and steps before operating the appliance.

4.3 Normal Operating Sequence

Details the sequence of operation when the heater calls for heat and cycles on/off.

4.4 Hi-Limit Checkout

Explains how to test the high-limit switch functionality by adjusting its setting.

4.5 Start-Up Procedure

Provides a step-by-step guide for safely starting up the appliance, including gas leak checks.

4.5.1 Lighting Instructions

Step-by-step guide for safely lighting the burner, emphasizing no manual lighting.

4.5.2 To Turn Off Gas to Appliance

Instructions for safely shutting off the gas supply to the appliance for service.

4.6 Setting the Temperature Controls

Guidance on setting operating temperature and high-limit controls.

4.6.1 Hydronic Boilers

Guidance on setting temperature and high-limit controls for hydronic boilers.

4.6.2 Water Heaters

Instructions for adjusting temperature controls on water heaters and recommended settings.

Maintenance

5.1 General Instructions

General maintenance advice, including oiling pumps and blowers, and checking flames.

5.2 Combustion Air Blower

Instructions for inspecting and servicing the combustion air blower and its housing.

5.3 Heat Exchanger

Guidance on checking the heat exchanger for fouling and potential combustion air/venting issues.

5.3.1 External Cleaning of Heat Exchanger

Steps for externally cleaning the heat exchanger, including disassembly and draining.

5.3.2 Internal Cleaning of Heat Exchanger

Procedure for internal cleaning of the heat exchanger, including removing headers and using cleaning kits.

5.4 Gas and Electric Controls

Recommends annual checks of gas and electric controls for safe operation.

5.5 Burner Removal and Cleaning

Detailed steps for removing, cleaning, and inspecting burners and related components.

Troubleshooting

6.1 Sequence of Operation

Explains the heater's operational sequence to aid in troubleshooting.

6.2 Electrical Components

Guidelines for checking electrical components and troubleshooting issues.

6.2.1 General Troubleshooting

Provides guidelines for checking common electrical issues that prevent heater operation.

6.2.2 Electrical Troubleshooting

Detailed procedures for troubleshooting electrical components, focusing on safety.

6.3 Mechanical Components

Troubleshooting guide for mechanical components and common issues.

6.3.1 Pressure Relief Valves Leaking Intermittently or Steadily

Addresses causes and remedies for pressure relief valves leaking.

6.3.2 Heater is Pounding, Knocking or Emitting Steam from Relief Valves

Troubleshooting conditions related to water flow, system pressure, and pump issues.

6.3.3 Soot in Flueways or in Tubes, or Noxious Fumes Indicative of Bad Combustion

Diagnoses issues related to combustion air, venting, and gas pressure.

6.3.4 Water Dripping in Firebox

Identifies potential causes of water dripping in the firebox, such as tube rupture.

Parts Descriptions and Order Numbers

7.1 Jacket and Combustion Chamber Components

Lists parts and order numbers for jacket and combustion chamber components.

7.2 Water System

Lists parts and order numbers for water system components, including tubes and tanks.

7.3 Electrical Components

Lists part numbers for electrical components like switches, relays, and control panels.

7.4 Gas Train

References figures for gas train components and their part numbers.

7.5 Burner Tray

References figures for burner tray components and their part numbers.

7.6 Outdoor Jacket

Lists parts and order numbers for outdoor jacket components.

Laars Mighty Therm Specifications

General IconGeneral
BrandLaars
ModelMighty Therm
CategoryBoiler
LanguageEnglish

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