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Laars MINI-THERM JX Series - User Manual

Laars MINI-THERM JX Series
52 pages
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FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualied in hot water boiler and heater installation and maintenance. Improper installation and/or operation
could create carbon monoxide gas in ue gases which could cause serious injury, property damage, or
death. Improper installation and/or operation will void the warranty.
WARNING
If the information in this manual is not followed
exactly, a re or explosion may result causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
nearby phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
re department.
Installation and service must be performed by
a qualied installer, service agency, or gas supplier.
AVERTISSEMENT
Assurez-vous de bien suivres les instructions
données dans cette notice pour réduire au
minimum le risque d’incendie ou d’explosion ou
pour éviter tout dommage matériel, toute blessure
ou la mort.
Ne pas entreposer ni utiliser d’essence ni d’autres
vapeurs ou liquides inammables dans le voisinage
de cet appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des
téléphones dansle bâtiment vous êtes.
Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du
fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le sservice des incendies.
L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualié ou par le
fournisseur de gaz.
Residential
Gas-Fired
Hydronic Boilers
Sizes 50-200 MBTU/h
Installation and Operation Instructions for
®
MINI-THERM
JX
H2411200-
Installation and Operation Instructions Document 1478

Table of Contents

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Summary

General Information

General Safety Warnings

Covers general safety warnings for installation, operation, and potential hazards.

Manual Introduction

Overview of the manual's purpose and recommended pre-installation review.

Boiler Warranty Information

Details the limited warranty, registration, and claim procedures.

Model Number Explanation

Explains the structure and meaning of the boiler's model number.

Boiler Model Overview

Illustrates the largest and smallest boiler models with key visual features.

Boiler Dimensions and Connections

Provides detailed physical dimensions and connection sizes for all boiler models.

Installation Kit Components

Lists components included in the boiler's installation kit.

Optional Accessory Kits

Lists available optional accessory kits for boiler upgrades and features.

Locating the Boiler

Vent Damper Field Assembly

Instructions for assembling the automatic vent damper onto the boiler.

Boiler Placement and Clearance Requirements

Guidance on selecting boiler location and required installation clearances.

Air and Venting

Air and Venting Safety Warnings

Critical safety information regarding venting, combustion air, and flue gas hazards.

Combustion Air Supply Requirements

Requirements for adequate combustion air supply based on boiler size and location.

Venting Guidelines

General guidelines for natural draft and power venting, including code compliance.

Category I Vertical Venting

Specific requirements for venting into masonry or Type C chimneys.

Vent Pipe Terminator Clearances

Clearance requirements for vent pipe terminations based on US and Canadian codes.

Power Venter Installation Guide

Guidelines for installing the manufacturer's suggested power venter.

Common Vent System Procedures

Steps for safely removing a boiler from a common venting system.

Gas Connections

Gas Supply and Piping Requirements

Requirements for gas supply pressure, piping, and safety devices.

LP Gas Conversion Procedure

Information on converting the boiler for LP gas operation.

LP Gas Installation Precautions

Special safety considerations and code references for LP gas installations.

Pump Requirements

Pump Sizing and Selection

Guidance on selecting appropriate pumps based on flow rate and headloss requirements.

Water Connections

Boiler Water Piping Requirements

Requirements for boiler water piping, pressure, and safety relief valve discharge.

Low Loss Header Explained

Explanation of the Low Loss Header's function and benefits for water flow.

Chilled Water System Integration

Considerations for installing the boiler with refrigeration systems.

Electrical and Wiring Diagrams

Electrical and Wiring Safety Warnings

Electrical safety precautions, grounding, and wiring best practices.

Main Power Connection (120 V)

Details on connecting the 120V main power supply to the boiler.

Outdoor Sensor Installation and Use

Information on installing and using the optional outdoor sensor.

Boiler Field Connection Terminals

Overview of terminal blocks (TB1, TB2, TB3) for external connections.

Power Vent and Air Wiring Examples

Wiring examples for power vent kits and combustion air systems.

Electrical Wiring Diagram

Detailed schematic illustrating all electrical connections and components.

Boiler Control Logic Diagram

Diagram showing the control logic and sequence of operations.

The Digital Dashboard

Digital Dashboard Introduction

Introduction to the digital control interface and its display indicators.

Control Features and Indicators

Details on setting economy, limits, LEDs, and ignition status.

Default Control Settings

Information on the boiler's out-of-the-box settings for basic operation.

Advanced Control Settings Overview

Overview of advanced settings for performance tuning.

Programming Outdoor Sensors

Steps for wiring and setting up outdoor reset and warm weather shutdown.

Other Advanced Control Settings

Adjusting temperature units, cut-offs, differentials, and default settings.

Test;Settings Button Operation

How to use the test/settings button to view and test functions.

Temperature and Pressure Gauge

Location and function of the temperature and pressure gauge.

Initial Startup

System Filling and Air Removal

Critical steps for filling the system and removing all air.

Boiler System Startup Sequence

Step-by-step process for starting the boiler and observing system operation.

Pilot Flame Adjustment Procedure

Guidance on adjusting and verifying the pilot flame for proper operation.

Lighting Instructions Decal Summary

Summary of operating and safety instructions found on the boiler's decal.

System Shutdown and Freeze Protection

Procedure for safely shutting down the boiler and draining for freeze protection.

Maintenance

Cover and Panel Removal

Instructions for removing covers and panels to access internal components.

Routine Maintenance Procedures

Routine maintenance tasks, safety checks, and cleaning procedures.

Operating Details and Troubleshooting

Boiler Operating Details

Description of boiler operation indicators and call for heat signals.

Electrical Troubleshooting Steps

Steps for diagnosing electrical issues by checking voltages and wiring.

Troubleshooting Symptom Table

Table listing common symptoms, their causes, and recommended remedies.

Troubleshooting Flow Chart 1 (Burners Off)

Flowchart for troubleshooting burner-off conditions based on control LED status.

Troubleshooting Flow Chart 2 (Burners On)

Flowchart for troubleshooting burner-on conditions based on control LED status.

Replacement Parts

Replacement Parts Illustrations

Diagrams illustrating the location and identification of boiler components.

Boiler Parts List

Comprehensive list of replacement parts with part numbers for each boiler size.

Accessory Kits List

List of available optional accessory kits and their corresponding part numbers.

Glossary of Technical Terms

Definitions of technical terms and components used in the manual.

Laars MINI-THERM JX Series Specifications

General IconGeneral
ModelMINI-THERM JX Series
CategoryBoiler
BrandLaars
Fuel TypeNatural Gas or Propane
Heat Exchanger MaterialStainless Steel
Ignition TypeDirect Spark Ignition
Thermal EfficiencyUp to 95%
SeriesJX
EfficiencyUp to 95%
Vent TypeDirect Vent
Water ContentVaries by model, refer to specific model data sheet
WeightVaries by model, refer to specific model data sheet
Dimensions (H x W x D)Varies by model, refer to specific model data sheet

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