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LaboGene CoolSafe 100-9 Touch Superior XS User Manual

LaboGene CoolSafe 100-9 Touch Superior XS
30 pages
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Item No. 700637
CopyRight © 2016
INSTRUCTION MANUAL
CoolSafe 100-9 Touch Superior XS
CoolSafe 95-15 Touch Superior XL

Table of Contents

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LaboGene CoolSafe 100-9 Touch Superior XS Specifications

General IconGeneral
ModelCoolSafe 100-9 Touch Superior XS
TypeFreeze Dryer
Ice Condenser Capacity9 kg
Ultimate Vacuum0.001 mbar
DisplayTouch Screen
Power Supply230V, 50Hz
Condenser Temperature-100°C
Frequency50Hz
Capacity9 kg
Cooling SystemCascade
Cooling MethodAir Cooled

Summary

Introduction to CoolSafe Freeze Dryers

General Information

Read the entire manual to fully understand the safe and effective use of this product.

Key Safety Precautions

Details on electrical protection, cold surface contact, vacuum pump handling, and castor locking.

Installation Procedures

CoolSafe Unit Installation

Ensure correct mains supply, adequate air circulation, and lock castors for the CoolSafe unit.

Vacuum Pump Setup and Connection

Connect the vacuum pump, check oil levels, and ensure gas ballast valve is open.

Accessory Installation

Position shelving units inside the condenser and connect cables, using cryo-protective gloves.

Functional Description and Controls

Control Panel Overview

Description of the 4.3-inch resistive colour touch screen for setup, programming, and monitoring.

Valves and Connections

Details on essential valves and connections for the CoolSafe freeze dryer to function.

Power and ON/OFF Switch

Information on connecting the power supply and locating the main ON/OFF switch.

Vacuum Pump Connection

Procedure for connecting the vacuum pump hose to the freeze dryer unit.

Component Details and Interface

Shelf Heating and Temperature Signals

Connection of shelves for heating and temperature sensing via PT 100 sensors.

Product Temperature Measurement

Explanation of how product temperature is measured using a thermocouple.

Drain Valve Operation

Location and function of the drain valve for de-icing and cleaning the ice condenser.

Pressure Regulation Valve (Optional)

Details on the optional needle valve for fine-tuning pressure regulation.

Interface, Data Acquisition, and Control

Information on SD card and USB ports for data logging and computer control.

Operation Modes and User Interface

Operation Overview

Overview of the touch control system for operating the CoolSafe freeze dryers.

User Interface Navigation

Description of the initial startup screen and the main menu display.

Main Menu Functions

Explanation of main menu items, screen locking, and unlocking.

Manual Menu Operation

Details on accessing and using the manual menu for process control.

Manual Mode Settings

Current Shelf Temperatures

How to view the real-time temperature readings for each shelf.

Set-Point Shelf Temperature

Procedure for setting the desired temperature for the shelves.

Set-Point Pressure Control

How to adjust the target pressure for the freeze-drying process.

Alarm Pressure Setting

Explanation of the alarm pressure parameter and its role in protecting the product.

Automatic Programme Operation

Auto Menu Functions

Overview of the auto menu for program selection, starting, and editing.

Programme List Management

How to view, select, and activate pre-defined programmes.

Starting a Programme

Steps to initiate a selected freeze-drying programme.

Current Shelf Temperatures During Process

Monitoring shelf temperatures during an active freeze-drying programme.

Programme Editing and Customization

Alarm Pressure Display

Displays the currently set alarm pressure value.

Edit Programme Settings

Guide to editing pre-freeze, primary drying, and secondary drying stages of programmes.

Pre-freeze Stage Editing

How to customize the pre-freeze sequences within a programme.

Alarm Pressure Editing

Setting the alarm pressure limit for programme steps.

Primary Drying Stage Editing

Customizing the primary drying phases (1-5 and 6-9) of a programme.

Secondary Drying Stage Editing

Customizing the secondary drying phases of a programme.

Process Control and System Setup

Pressure Release Function

Instructions for initiating and monitoring the pressure release process.

De-ice Process

Initiating the de-icing process to melt ice in the condenser.

Setting Programme Step Time

Adjusting the duration for individual steps within a programme.

De-icing Process Status

Monitoring ice condenser temperature and remaining time during de-icing.

Stopping the Freeze Dryer

Procedure for safely stopping an ongoing freeze-drying process.

System Setup and Configuration

Accessing settings for language, units, and time/date.

Language Selection

Choosing the display language for the control system interface.

Pressure Unit Selection

Selecting the preferred unit for pressure display (hPa or Torr).

Temperature Unit Selection

Selecting the preferred unit for temperature display (°C or °F).

Setting System Time and Date

Procedure for updating the system's internal clock and calendar.

Service and Information

Service Functions

Accessing service features like resetting period timers.

System Information Display

Viewing software versions, model, and serial number of the freeze dryer.

Troubleshooting and Status Codes

Power Failure Response

How the system reacts to short and long power interruptions.

Compressor Start-up Sequence

Explanation of the staggered start sequence for the unit's compressors.

Understanding Status Codes

Description of displayed status codes like OK, Await, and Alarm.

Error Code Reference

A list of error codes and their meanings for troubleshooting.

Pre-Operation Preparations and Processes

Pre-Operation Preparations

Essential checks and actions before starting the freeze dryer and vacuum pump.

Pre-freeze and Freeze Drying Steps

Detailed steps for programming and executing pre-freeze and freeze drying cycles.

De-ice Functionality

Description of the electric de-icing feature for ice removal.

Maintenance and Best Practices

Stopping the Vacuum Pump Safely

Procedure for safely shutting down the vacuum pump and its importance.

Operational Tips and Reminders

Best practices for efficient operation, maintenance, and pre-use startup.

CoolSafe Freeze Dryer Care

Cleaning the condenser and greasing seals and O-rings.

Vacuum Pump Maintenance

Recommended maintenance for the vacuum pump, including oil and filter checks.

Cleaning Guidelines

Instructions for cleaning various parts of the freeze dryer and handling spills.

Checking for Vacuum Leaks

Step-by-step guide to identify and fix vacuum leaks in the system.

The Freeze-Drying Process Theory

Technical Specifications and Accessories

Technical Specifications

Detailed technical data for CoolSafe Superior Touch XS and XL models.

Available Accessories

Information on optional accessories for the CoolSafe freeze dryers.

Declaration of Conformity

Annex: Aqueous Vapor Pressure Data

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