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General| Category | Controller |
|---|---|
| Protection class | IP20 |
| Housing material | Plastic |
| Connection type | Screw terminals |
| Power consumption | 10 W |
| Ambient temperature | -20°C to +60°C |
| Storage temperature | -30°C to +70°C |
Ensures safe operation and compliance with regulations, emphasizing correct usage and maintenance.
Details the intended use and capabilities of the FMS 4 / FMS 5 Combustion Management System.
Specifies the primary function as a control unit for combustion systems.
Explains the condition signals from the system that must be relayed to the FMS for proper function.
Describes the step-by-step burner startup sequence, including fan activation and duct control.
Details how an external signal can skip the pre-ventilation range.
Explains automatic suppression activated by parameters after regulator switch-off.
Describes the servicing mode allowing multiple starts without pre-ventilation.
Explains how FMS determines and stores control element travel limits.
Defines internal load value and its output via monitor output.
Covers adjusting FMS functions via parameters, classified by safety levels.
Explains how O2 regulation optimizes combustion systems, saves fuel, and minimizes pollutants.
Explains the meaning of the 8-character ID number and its relation to connection diagrams.
Details configurable inputs on the backplane, including potentiometers, current signals, and step signals.
Specifies how units are set according to order and customer data.
Illustrates example configurations for potentiometers, 0/4-20mA, and TPS inputs.
Covers parameter access levels, password entry, and modification procedures for system configuration.
Explains how to access and modify parameters via selector switches and digital inputs.
Defines four access levels (0-4) for parameters based on function and safety classification.
Details the procedure for entering the password to access parameter levels.
Provides steps to change the password for customer level access.
Explains how to select and modify parameter values using channel keys.
Lists parameters for terminating pre-ventilation based on limits.
Defines control element behavior in event or fault conditions.
Parameters related to spread factor and range for correction inputs.
Defines monitor output behavior for different curve sets.
Parameters for air advance during flying curve changes.
Parameters controlling band shift for channels.
Parameters for minimum running time and cycle length.
Parameters for delay times, leak tests, and program monitoring.
Parameters for load control type, starting temperature, and power.
Parameters specific to O2 regulation, including target values and monitoring bands.
Details the integrated leakage test functionality.
Checks the main gas valves for leak-tightness using supply gas pressure.
Provides a visual representation of the integrated leakage test procedure.
Describes leakage test line over roof scenarios and calculation formulas.
Explains calculation formulas and suggested circuits for gas line venting.
Describes how the output regulator functions, including startup, load specification, and burner control.
Details the burner startup process controlled by the output regulator.
Explains set-point shifting based on outside temperature.
Describes the startup circuit for braking burner load and parameterised startup time.
Explains thermostat function and control regions based on temperature/pressure.
Covers overwriting load specification via selector switch and channel keys.
Explains how to adjust the output regulator's set-point, control region, and rundown region.
Describes how to read the display when 'Load' is selected or in manual operation.
Defines the regulator's set-point, switch-on point, control region, and rundown region.
Details how P, I, and D factors influence the load regulator's response and stability.
Guides on adjusting motor limit switches to prevent damage during initial motor drive.
Guides through initial checks of unit operation, software version, and display indicators.
Explains the meaning of digital input signals and their status.
Details the process for adjusting control elements and limit switch settings.
Step-by-step guide for setting lower and upper stops for control elements.
Covers procedures for programming entire curves, individual points, and managing stored data.
Explains how to program the FMS unit, either stationary or with the burner running.
Describes how to clear existing curves and memory to start fresh programming.
Details setting the initial ignition load point for the burner.
Guides on programming with the burner running after pre-ventilation.
Explains how to program the unit with the burner stationary.
Details the process for adding subsequent points to a curve.
Instructions for adding new points to an existing curve.
Explains how to modify existing curve points.
Covers automatic O2 control functions during operation, including monitoring and regulation strategies.
Explains O2 monitoring bands, boundary curves, and dynamic probe tests.
Tests O2 actual value compliance with air value during pre-ventilation and ignition.
Details constant checking of O2 actual value against permitted maximum and minimum.
Describes optimized regulation strategies for various combustion facility conditions.
Explains O2 regulation based on target/actual value comparison with load changes.
Details the connection of the O2 meter via analogue interface.
Provides wiring diagrams for connecting O2 meters via analogue interface.
Explains the function of display elements and controls for O2 regulation.
Describes how to switch displays between O2 regulation and VMS/FMS modes.
Guides on how to display and call up O2 regulation text messages.
Guides through setting O2 regulation parameters, correction ranges, and inputting target value curves.
Details how to set correction modes and ranges for O2 regulation.
Explains how to calculate and store O2 target values as part of burner adjustment.
Guides manual calculation and setting of control parameters for O2 regulation.
Explains lag time parameters and their adjustment for O2 regulation.
Details the P-factor parameter's role in O2 regulation adjustment.
Sets base values for deactivated O2 regulation and air shortage.
Describes how to check actuator behavior at shut-off limits for reliable flame.
Guides checking shut-off limits for three-point step outputs.
Details checking shut-off limits for continuous outputs of the FMS.
Explains tolerance limits and parameter settings for air deficiency.
Provides a template for documenting parameter settings and test results.
Provides practical advice and shortcuts for common operations and troubleshooting.
Details setting the initial ignition load point for the burner.
Guides on programming with the burner running after pre-ventilation.
Explains how to program the unit with the burner stationary.
Instructions for clearing memory and restoring the old curve.
Recommends tools and equipment for system commissioning.
Guides on adjusting individual load points without full curve programming.
Provides a recommended procedure for entering the initial curve.
Explains how compounds approach control elements for valve hysteresis compensation.
Details how to enter settings by approaching set-points from above or below.
Explains setting ignition delay for observing the ignition process.
Describes automatic pre-setting of load points during setting.
Explains how to keep the re-circulation damper closed during pre-ventilation using parameters.
Details the servicing mode for pilot burner setting, allowing multiple ignition attempts.
Explains the significance of various operating modes indicated on the FMS display.
Provides an overview of FMS modes and their corresponding abbreviations.
Details the different states of the O2 regulator: standby, active, deactivated, or perturbed.
Explains the 'ES' mode for running within curve sections and facilitating setting.
Guides on continuing programming after burner cut-out.
Explains the optional facility for using 4 curve sets and their selection.
Details how curve sets are selected via terminal 75 and safety interlock circuits.
Covers checksums for parameter levels and safety times.
Explains how to recall and display total running hours and starts.
Covers how to read, reset, and interpret system messages and fault codes.
Describes how the FMS runs outputs and closes valves upon detecting a fault.
Guides on how to read fault codes, plain text messages, and load ratings.
Provides methods for clearing faults, including using terminal 3 signal.
Explains how to browse through the stored fault history and associated readings.
Details O2 regulation status, perturbed states, and error history retrieval.
Describes warning messages and deactivation of O2 regulator due to perturbations.
Explains actions taken for air shortage and potential burner shutdown.
Covers automatic and manual resetting of O2 errors.
Guides on retrieving O2 regulation error history via switch operations.
Lists and explains various fault codes, their causes, and potential aids for resolution.
Provides troubleshooting steps for common display and internal system faults.
Troubleshooting for dark display and all LEDs off.
Troubleshooting for dark display or confused characters after EPROM/RAM change.
Addresses faults related to internal self-tests.
Troubleshooting for faults when switching from 'Setting' to 'Automatic'.
Addresses EEPROM defects and data loading procedures.
Troubleshooting for errors in checking redundant curves.
Handles attempts to store or add points beyond the curve limit.
Addresses issues with motor movement, control element response, and dead band deviations.
Troubleshooting for motor not moving and checks for relays, fuses, and voltage.
Addresses control elements not reaching set-point value rapidly enough.
Troubleshooting for sporadic 2nd monitoring band faults.
Details troubleshooting steps for continuous output signals, including lack of current or incorrect values.
Troubleshooting when control element does not react to changes.
Addresses no current signal on continuous output despite display indication.
Troubleshoots monitor output faults and current flow issues.
Covers faults related to load signal display, setting, and transducer issues.
Troubleshooting when load signal does not show the minimum value.
Addresses faults where load signal cannot be changed.
Troubleshooting when load signal cannot be set higher than approx. 500.
Addresses load input connection issues.
Troubleshooting steps for feedback signal issues, including potentiometer and wiring problems.
Troubleshooting for minimum value not displayed in 'Actual value' or 'AU' display.
Addresses feedback not moving despite control element movement.
Troubleshooting feedback displaying too high a value or going to approx. 500 points.
Covers faults related to broken wires or improper connection in feedback leads.
Addresses control element outside the 2nd monitoring band.
Troubleshooting text messages about range monitoring and aeration position.
Guides on resolving faults related to correction input signals and parameter settings.
Checks correction values against set range.
Troubleshooting correction input configured for 4-20mA but value is <4mA.
Addresses message 'Correction effect switched off' for over 97% for longer than 1 hour.
Troubleshooting for issues with digital input signal detection and comparison.
Addresses faults when curve set is changed during operation.
Troubleshooting optical coupler function for digital inputs.
Addresses faults related to control unit lock-up, flame signal, and plausibility checks.
Troubleshooting for control unit lock-up and wiring checks.
Addresses faults when flame signal does not appear during ignition.
Troubleshooting ignition position acknowledgement signal drop-out.
Troubleshooting steps for leakage test faults, including gas pressure issues.
Addresses gas pressure present in leakage test line despite pre-ventilation.
Troubleshooting lack of pressure in leakage test line or insufficient pressure maintenance.
Safety instructions for gas leaks and venting during leakage tests.
Detailed explanations of various operational and configuration parameters.
Determines separate ignition point and automatic load default setting.
Defines band shift behavior based on load axis or set-point axis.
Sets pre-ventilation limit for duct opening.
Enters range limits (upper and lower) for control elements.
Indicates control element behavior in the event of a fault shut-off.
Indicates points for monitor output at 4mA and 20mA.
Defines the dead band of the load input.
Sets minimum cycle length for actuation of the relay module.
Configures burner for post-ventilation.
Sets the baud rate for serial interface communication.
Selects O2 regulation strategy: off, standard, display only, or base value output.
Sets burner shutdown criteria for O2 regulation or air shortage errors.
References calculation and setting of control parameters.
Configures the servicing mode for pilot burner adjustment.
Monitors flame signal after shut-off to check if it has gone out.
Provides instructions for replacing data and program EPROMs safely.
Step-by-step guide for removing and replacing processor and auxiliary cards.
Explains how to redefine range limits after adjusting limit stops.
Details the procedure for installing modified software and obtaining new EPROM numbers.
Discusses abrasion of relay modules and their recommended replacement interval.
Explains how to enter diagnosis mode for relay module faults.
Steps to diagnose faults by checking LEDs and output signals.
Provides basic troubleshooting steps for relay module faults.
Guidelines for proper wiring to ensure electromagnetic compatibility and system function.
Details how to screen all leads and lay screening to PE.
Advises against parallel laying of low-voltage lines with power electronics conductors.
Details potentiometer connections and authorized components for feedback.
Explains the need for reliable feedback potentiometer correspondence to damper position.
Lists authorized potentiometers for sole feedback on FMS.
Lists servomotors with approved potentiometers and positive interlock connections.
Explains external switching of fuel control elements when device outputs are insufficient.
Provides guidance on replacing servomotors and potentiometers without losing calibration.
Notes that further justifications are not necessary when replacing precalibrated servomotors.
Details steps for replacing potentiometers and controlling firing settings.
Guides on noting feedback values before replacement and installing new potentiometers.
Table outlining actions based on switch and key positions on the front panel.
Details switch and key combinations specific to O2 regulation mode operations.
Provides notes on air pressure monitor checks and re-circulation damper parameterization.
Visual charts illustrating operational sequences for gas and oil burner modes.
Shows the sequence of operations for gas burners with pilot, leakage test, and flame monitoring.
Illustrates the process sequence for gas burners without pilot, with leakage test.
Illustrates the process sequence for oil burners with pilot and flame monitoring.
Illustrates the process sequence for oil burners without pilot.
Provides circuit diagrams and contact plans for relay modules.
Detailed circuit diagram for relay module R16, version valid until August 2006.
Shows the connection diagram for relay modules.
Presents the contact plan for relay module R16, version since August 2006.
Illustrates an example of a 230V safety interlock chain.
Provides a circuit diagram for a 230V safety interlock chain.
Shows wiring diagrams for modem and RS422 modules.
Details connection options for remote control via modem.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 with output regulator.
States that the document applies to FMS 4 and FMS 5 in any configuration.
Describes the mechanical relay module for three-point step control output.
Details the wear-free electronic relay module for motors up to 20 Nm.
Describes the electronic relay module for motors with torque greater than 20 Nm.
Details the electronic relay module for DC motors with 24 V voltage.
Describes the relay module for actuation of burner elements like valves and fans.
Provides physical dimensions for the FMS system and associated relay modules.
Lists the weights of the FMS system and various relay modules.
Specifies the protection class for the FMS and relay modules.
Describes mounting options for the FMS and relay modules.
Specifies the required voltage supply for the unit.
Specifies the types and quantities of digital and analog inputs/outputs.
Details options for setting load defaults: potentiometer, current signal, or three-point step.
Details options for feedback inputs: potentiometer or Namur transmitter.
Lists key timing parameters like pre-ventilation time and safety periods.
Describes the serial interfaces available for communication.
Lists optional BUS systems for connection.
Lists optional accessories for the FMS system.
Lists available spare parts for the FMS system.
Formal declaration of compliance with European Directives and standards.
Identifies the manufacturer of the product.
Specifies the product name.
Lists harmonised European standards the product adheres to.
Lists national standards the product adheres to.
Lists application standards the product adheres to.
Guidelines for proper wiring to ensure electromagnetic compatibility and system function.
Details how to screen all leads and lay screening to PE.
Advises against parallel laying of low-voltage lines with power electronics conductors.
Details potentiometer connections and authorized components for feedback.
Explains the need for reliable feedback potentiometer correspondence to damper position.
Lists authorized potentiometers for sole feedback on FMS.
Lists servomotors with approved potentiometers and positive interlock connections.
Explains external switching of fuel control elements when device outputs are insufficient.
Provides guidance on replacing servomotors and potentiometers without losing calibration.
Notes that further justifications are not necessary when replacing precalibrated servomotors.
Details steps for replacing potentiometers and controlling firing settings.
Guides on noting feedback values before replacement and installing new potentiometers.
Table outlining actions based on switch and key positions on the front panel.
Details switch and key combinations specific to O2 regulation mode operations.
Provides notes on air pressure monitor checks and re-circulation damper parameterization.
Visual charts illustrating operational sequences for gas and oil burner modes.
Shows the sequence of operations for gas burners with pilot, leakage test, and flame monitoring.
Illustrates the process sequence for gas burners without pilot, with leakage test.
Illustrates the process sequence for oil burners with pilot and flame monitoring.
Illustrates the process sequence for oil burners without pilot.
Provides circuit diagrams and contact plans for relay modules.
Detailed circuit diagram for relay module R16, version valid until August 2006.
Shows the connection diagram for relay modules.
Presents the contact plan for relay module R16, version since August 2006.
Illustrates an example of a 230V safety interlock chain.
Provides a circuit diagram for a 230V safety interlock chain.
Shows wiring diagrams for modem and RS422 modules.
Details connection options for remote control via modem.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 with output regulator.
States that the document applies to FMS 4 and FMS 5 in any configuration.
Describes the mechanical relay module for three-point step control output.
Details the wear-free electronic relay module for motors up to 20 Nm.
Describes the electronic relay module for motors with torque greater than 20 Nm.
Details the electronic relay module for DC motors with 24 V voltage.
Describes the relay module for actuation of burner elements like valves and fans.
Provides physical dimensions for the FMS system and associated relay modules.
Lists the weights of the FMS system and various relay modules.
Specifies the protection class for the FMS and relay modules.
Describes mounting options for the FMS and relay modules.
Specifies the required voltage supply for the unit.
Specifies the types and quantities of digital and analog inputs/outputs.
Details options for setting load defaults: potentiometer, current signal, or three-point step.
Details options for feedback inputs: potentiometer or Namur transmitter.
Lists key timing parameters like pre-ventilation time and safety periods.
Describes the serial interfaces available for communication.
Lists optional BUS systems for connection.
Lists optional accessories for the FMS system.
Lists available spare parts for the FMS system.
Formal declaration of compliance with European Directives and standards.
Identifies the manufacturer of the product.
Specifies the product name.
Lists harmonised European standards the product adheres to.
Lists national standards the product adheres to.
Lists application standards the product adheres to.
Guidelines for proper wiring to ensure electromagnetic compatibility and system function.
Details how to screen all leads and lay screening to PE.
Advises against parallel laying of low-voltage lines with power electronics conductors.
Details potentiometer connections and authorized components for feedback.
Explains the need for reliable feedback potentiometer correspondence to damper position.
Lists authorized potentiometers for sole feedback on FMS.
Lists servomotors with approved potentiometers and positive interlock connections.
Explains external switching of fuel control elements when device outputs are insufficient.
Provides guidance on replacing servomotors and potentiometers without losing calibration.
Notes that further justifications are not necessary when replacing precalibrated servomotors.
Details steps for replacing potentiometers and controlling firing settings.
Guides on noting feedback values before replacement and installing new potentiometers.
Table outlining actions based on switch and key positions on the front panel.
Details switch and key combinations specific to O2 regulation mode operations.
Provides notes on air pressure monitor checks and re-circulation damper parameterization.
Visual charts illustrating operational sequences for gas and oil burner modes.
Shows the sequence of operations for gas burners with pilot, leakage test, and flame monitoring.
Illustrates the process sequence for gas burners without pilot, with leakage test.
Illustrates the process sequence for oil burners with pilot and flame monitoring.
Illustrates the process sequence for oil burners without pilot.
Provides circuit diagrams and contact plans for relay modules.
Detailed circuit diagram for relay module R16, version valid until August 2006.
Shows the connection diagram for relay modules.
Presents the contact plan for relay module R16, version since August 2006.
Illustrates an example of a 230V safety interlock chain.
Provides a circuit diagram for a 230V safety interlock chain.
Shows wiring diagrams for modem and RS422 modules.
Details connection options for remote control via modem.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 models with various control outputs.
Shows connection diagrams for FMS 4 and FMS 5 with specific control output configurations.
Illustrates electrical connections for FMS 4 and FMS 5 with output regulator.
Provides a template for documenting parameter settings and test results.
Graph illustrating the relationship between O2 target value and burner output.
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