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Lauda IN 1590 XTW - User Manual

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Integral Process Thermostats and High-Temperature Thermostats
Operation manual
IN 130 T, IN 230 T, IN 230 TW, IN 530 T, IN 530 TW, IN 1030 T, IN 1330 TW, IN 1830 TW, IN 150 XT,
IN 250 XTW, IN 280 XT, IN 280 XTW, IN 550 XT, IN 550 XTW, IN 590 XTW, IN 750 XT, IN 950 XTW, IN 1590 XTW,
IN 1850 XTW, IN 2560 XTW, IN 2050 PW, IN 2560 PW, IN 4 XTW, IN 8 XTW
V6R9
Read this manual prior to performing any task!

Table of Contents

Questions and Answers

  • J
    Joseph SandersAug 19, 2025
    Why is my Lauda Thermostat cooling so slowly?
    • S
      Sarah SchmidtAug 19, 2025
      Your Lauda Thermostat might be cooling slowly due to several reasons. The cooling unit might be switched off, so ensure it is on. The controller output limit could be active; if so, switch it off. The condenser may be contaminated, requiring cleaning. Also, check if the temperature limit value is too high and reduce it if necessary.
  • J
    James JohnsAug 21, 2025
    What to do if my Lauda Thermostat is heating very slightly?
    • K
      Kathleen MorenoAug 21, 2025
      If your Lauda Thermostat is heating only very slightly, it could be due to several reasons: the controller output limit might be active, so switch it off. The temperature limit value might be too low, so increase it. The dynamic heating output restriction could be active, so disable it. The pump level might be too low, increase the pump level. The maximum current consumption of the device may be limited, increase the current consumption.
  • A
    Andrew BlanchardAug 23, 2025
    What does 'Low flow (cooling unit)' mean on my Lauda Thermostat display and how to fix it?
    • A
      alyssa20Aug 25, 2025
      The 'Low flow (cooling unit)' message on your Lauda Thermostat indicates that the flow in the evaporator area is too low. To resolve this, check the hydraulic circuit for blockages like closed valves or jammed hoses and fix the cause. Also, the pump level might be too low, so select a higher pump level. If the hose cross-section is too small, increase it or install a bypass. The cooling output may be too high for the available flow rate, so reduce the cooling output.
  • A
    Amanda SmithAug 26, 2025
    What does 'Low flow (heater)' mean on my Lauda Thermostat display?
    • P
      Pamela SalinasAug 27, 2025
      The 'Low flow (heater)' message on your Lauda Thermostat indicates that the flow in the heater area is too low. Check for blockages in the hydraulic circuit, such as closed valves or jammed hoses, and remedy them. Ensure the pump level isn't too low by selecting a higher pump level. Degas the device again, as insufficient aeration could be the cause. If the hose cross-section is too small, increase it or install a bypass. Reducing the heating output might also help if it's too high for the available flow rate.
  • C
    Chloe LoweAug 28, 2025
    What does 'Overtemperature protection' mean on Lauda Thermostat display?
    • I
      iharrisAug 28, 2025
      The 'Overtemperature protection' message on your Lauda Thermostat display means that the outflow temperature is too high. Wait until the outflow temperature has cooled below the overtemperature switch-off point or set the switch-off point higher than the outflow temperature.
  • C
    Caitlyn WilsonAug 30, 2025
    What does 'Gage pressure (Outflow pressure too high)' mean on Lauda Thermostat display?
    • C
      Christopher PerkinsAug 30, 2025
      The 'Gage pressure (Outflow pressure too high)' message on your Lauda Thermostat display indicates that the outflow pressure is too high. Try selecting a lower pump level. If pressure control is active, reduce the set pressure. If appropriate, increase the maximum pressure, but only if your application, hoses, etc. cannot be damaged.
  • D
    Diane BrownSep 1, 2025
    What does 'Level very low' mean on Lauda Thermostat display?
    • S
      susan71Sep 1, 2025
      The 'Level very low' or 'Low level' message on your Lauda Thermostat display means that the liquid level in the expansion vessel is low. Check hoses, connections, and consumers for leaks and fix them. Refill the missing heat transfer liquid if necessary. The liquid level can drop due to cooling or degassing, so refilling might be needed.
  • A
    Ashley MorganSep 3, 2025
    How to fix unstable temperature control on Lauda Thermostat?
    • J
      John OrtizSep 3, 2025
      To fix unstable temperature control (temperature fluctuates strongly) on your Lauda Thermostat, increase the pump level. Open the manual bypass in the constant temperature equipment. If necessary, increase the control parameters Xp and Tn. Increase the flow rate through the application. Reduce the load.
  • T
    Thomas AndersonSep 5, 2025
    Why does my Lauda Thermostat switch to degas mode?
    • K
      Kristin DurhamSep 5, 2025
      Your Lauda Thermostat may switch to degas mode if cooling water enters the hydraulic circuit through a defective heat exchanger. Ensure the suitable cooling water quality. Otherwise there is a risk of corrosion!
  • M
    mweaverSep 7, 2025
    Why is the pump level not setting on my Lauda Thermostat?
    • D
      darrylaguilarSep 8, 2025
      The pump level cannot be set if pressure control is active. To resolve this, switch off pressure control by setting the set pressure to 0 bar.

Summary

Safety

Safety information

Important safety information, device operation conditions, and warnings.

Obligations of the operator

Operator's responsibilities regarding system installation and statutory regulations.

Prohibition of modifications to the device

Prohibits user modifications and outlines warranty implications.

Personal protective equipment

Details necessary personal protective equipment (gloves, clothing, glasses).

Safety fittings on the device

Describes overtemperature and low-level protection systems and product safety labels.

Device description

Before starting up

Install device

Instructions and warnings for installing the device, including handling and surface requirements.

Connecting an external application

Instructions and warnings for connecting the device to an external application.

LAUDA heat transfer liquids

Information on LAUDA heat transfer liquids, including recommendations and safety data.

Commissioning

Establishing a mains connection

Instructions and warnings for connecting the device to the power supply.

Switching on the device for the first time

Step-by-step guide for initial device power-on and language selection.

Operating the device with the operating unit

Description of the home window, navigation keys, softkeys, and parameter entry.

Setting heat transfer liquid

Instructions and warnings for setting the heat transfer liquid and overtemperature protection.

Fill the device with heat transfer liquid

Procedure and warnings for filling the device with heat transfer liquid.

Degas heat transfer liquid (low boiling point expulsion)

Procedure for degassing heat transfer liquid to remove low boilers and prevent issues.

Control parameters

Information on adjusting control parameters for optimal temperature control.

Operation

General warning

General safety warnings related to heat transfer liquid, splashing, and overheating.

Setting Tmax

Instructions for setting the maximum temperature limit (Tmax) for safety.

Calibrating the temperature probe

Procedure for calibrating the temperature probe for accurate measurements.

Programmer

Functions for creating, editing, and executing temperature-time programs.

Safe Mode safety fittings

Configuring an emergency operating mode for device and application safety during process faults.

Operation of a high-temperature thermostat

Operating a device with pressure overlay

Warnings, safety instructions and further information

Warnings and safety instructions specific to devices with pressure overlay functionality.

Filling and operating a device with pressure overlay

Procedure for filling the device and operating it with pressure overlay.

Maintenance

Warning notes for maintenance

General safety warnings and protective equipment required before performing maintenance.

Maintenance intervals

Table detailing routine maintenance tasks and their recommended intervals.

Checking the overtemperature protection

Procedure to verify the functionality of the overtemperature protection system.

Checking the low-level protection

Procedure to verify the functionality of the low-level protection system.

Check the heat transfer liquid

Procedure for checking the usability and condition of the heat transfer liquid.

Faults

Alarms, errors and warnings

How alarms, errors, and warnings are displayed and handled on the device.

Alarms

List of constant temperature equipment alarms, their messages, descriptions, and user actions.

Troubleshooting

Guide to diagnosing and resolving common faults and issues with the process thermostat.

General

Contact LAUDA

Contact information for LAUDA Service for troubleshooting and technical questions.

Technical data

Lauda IN 1590 XTW Specifications

General IconGeneral
Temperature stability±0.01 °C
Cooling power at 20°C800 W
Cooling Power0.6 kW at 20°C
Power Supply400 V, 50/60 Hz
Working temperature range-40°C to 200°C
Temperature Range-40°C to 200°C

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