LeeBoy 1000G User Manual

276 pages

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Operations, Service, and Parts Manual

Manual No. 1012035-04

LeeBoy Model 1000G Tilt Hopper Paver

This manual applies to

Serial Number 206561

and above.

Table of Contents5
Safety13
Safety14
Safety Precautions16
Machine Precautions19
Hot Material Precautions19
Hydraulic Systems Precautions19
Refueling Precautions20
Battery Precautions20
Starting and Stopping Precautions20
Parking Precautions20
Operating Precautions20
Poor Visibility21
Storage Precautions21
Maintenance Precautions21
Safety Decals22
Safety Decal Locations22
Safety Decals Care24
Decal Application24
Information and Specifications25
Two Year Limited Warranty26
Information and Specifications26
Contact Information27
Specification Charts28
Torque Specifications31
Standard Inch Fasteners31
Metric Fasteners32
Hydraulic Fittings32
Determining Proper Torque33
Component Location37
Component Location38
Components Overview39
Operator Platform39
Engine39
Torque Hubs39
Hydraulic System39
Hopper40
Auger40
Standard Equipment/Options40
Machine Overview41
Control Panel42
Left Operator Controls44
Steering Controls45
Right Operator Controls45
Burner Controls46
Propane Tank Controls46
Screed Controls47
Operation49
Receiving the Machine51
Side Wings Transport Lock51
Initial and Daily Inspection51
Operation51
Start-Up Procedure52
Stopping the Engine52
Cold Weather Start-Up52
DPF Regeneration (REGEN)53
PV480 Powerview™ Display53
Gauge Screens53
Set Points and Throttle Speed54
Main Menu Screen55
Diagnostics55
System Info56
Lamp Info57
User Settings58
DPF Regeneration60
Perform Parked Regeneration63
Status and Warning Alert Icons65
Driving the Paver66
Steering and Speed Control66
Paver Operation67
Spray down67
Heating the Screed68
Hopper Wings70
Under Auger Material Cut-Offs71
Set the Screed, Flight Screw and End Gates72
Vertical Height Adjustment74
Setting the Crown74
Mat Texture Adjustment75
Auger and Optional Sonic Auger Sensor75
Starting to Pave76
Basic Paving77
Unloading and Loading78
Unloading78
Loading78
Tie-Down Procedure79
Optional Components79
Umbrella Option79
Fail-Safe Brake Kit79
Two-Speed Drive79
Work Light Package79
Electric Screws for Grade Control79
Rubber Tire Drive System79
Spray down Hose Reel80
Magnetic Cup Holder80
Slope Meter80
Sonic Auger Sensor81
Maintenance83
Maintenance84
General Information85
Accessing Components86
Routine Maintenance87
Prepare Paver for Maintenance87
Every 10 Hours or Daily Routine Maintenance87
Every 50 Hours or Weekly Routine Maintenance88
Every 100 Hours or Monthly Maintenance88
Every 250 Hours or Quarterly Routine Maintenance88
Every 500 Hours or Semi-Annual Routine Maintenance88
Every 1000 Hours or Annual Routine Maintenance88
Every 1500 Hours88
Every 3000 Hours88
Lubrication89
Lubrication Points89
Daily Lubrication90
Weekly Lubrication91
Torque Hub Lubrication92
Monthly Lubrication92
Quarterly Lubrication92
Maintenance Adjustments93
Auger Drive Chain93
Screed Extension Top Guide Adjustment93
Engine Maintenance94
Check Engine Lubrication Oil95
Change Engine Oil and Filter95
Change Air Filter96
Engine Drive Belt97
Change Oil Separator Element97
DPF Service98
Cooling System98
Replace Radiator Hoses99
Fuel System99
Fuel Tank99
Change Fuel Filter100
Fuel Water Separator100
Hydraulic System101
Check Hydraulic Oil101
Change Hydraulic Oil and Filter101
Electrical System102
Battery Servicing103
Alternator103
Fuse Panel104
Beacon and Work Lights104
Dielectric Grease105
Replacement Procedures106
Hydraulic Motor Installation Start-Up Procedure107
Replace Tracks108
Drive Tires109
Front Idler110
Torque Hub111
Single-Speed Hydraulic Motors111
Under Auger Material Cut-Offs112
Auger Motor112
Auger End Mounts113
Auger and Inner Bearings114
Screed Extension Wear Plate115
Main Screed Wear Plate116
Weldment117
Winterizing for Storage118
Troubleshooting119
Hydraulic Test Ports119
Plus One119
Track Tension Pressure120
Torque Hub Hydraulic Motor Gear Adjustment120
Spray down Pump121
Troubleshooting Chart122
PV480 Diagnostic Trouble Code (DTC) Chart124
PV480 Digital Display134
Schematics137
Schematics138
Main Electrical Schematic (1 of 2)139
Main Electrical Schematic (2 of 2)141
Main Electrical Harness (1 of 2)143
Main Electrical Harness (2 of 2)145
System Power Harness147
Neutral Safety Harness149
Control Box Assembly (1 of 3)151
Control Box Assembly (2 of 3)153
Control Box Assembly (3 of 3)155
Spraydown Pump Harness157
Option - Ultrasonic Power Harness159
Option - Electric Screw Remote Assembly161
Hydraulic Schematic (1 of 2)163
Hydraulic Schematic (2 of 2)165
Illustrated Parts List167
Quick Reference169
Illustrated Parts List169
Track Drive Assembly170
Track Drive Assembly (Cont.)172
Hopper Wing Assembly174
Hopper Detail176
Hopper Details176
Hopper Lift Hydraulics178
Auger Assembly180
Auger Assembly (Cont.)182
Hydraulic Tank Assembly184
Controls - Left Side186
Controls - Left Side (Cont.)188
Controls - Control Panel190
Controls - Right Side/Hydraulic Pumps192
Controls - Valve Manifold194
Controls - Valve Manifold Details196
Fuel Tank Assembly198
Seat and Equipment Details200
Battery Box Assembly202
Engine - Covers204
Engine - Radiator, Intake and Exhaust206
Engine - Components208
Engine - Hydraulic Pumps210
Spraydown Assembly - Standard and Optional212
Screed Overview214
Screed - Frame216
Screed - Base218
Screed - Extension, LH220
Screed - Extension, RH222
Screed - Jointers224
Screed - Pull Arms226
Screed - Walkboards228
Screed - LP Heat Assembly230
Option - Electric Screw for Grade Control232
Option - Work Lights234
Option - Rubber Tire Drive236
Option - Fail-Safe Brake Kit (Single Speed Drive)238
Option - 2 Speed Drive W/Brake240
Option - Auger Adapters W/Sonics242
Option - Topcon P-32, One Side244
Hydraulic Hose Schedule246
Decal Schedule248
Alphabetical Parts Index250

Questions and Answers:

J
James HartAug 3, 2025
What to do if LeeBoy Farm Equipment light blinks twice, stops, then blinks 9 more times?
- D
  Debra AdamsAug 3, 2025
  If the light blinks twice, stops, then blinks 9 more times, ensure the connection from the engine ECU is intact and that the ECM is powered up.