Appendix I Frame Mortise & Tenon Jig User Guide
JOINT SPECIFICATIONS, GUIDE & BIT SELECTION
58
Directions: Joints routed with a single bit are shown shaded. In addition to the joint sizes listed in the charts, any tenon
width (mortise length) can easily be achieved by using the jig’s quick-acting table movement and limit stops as described
in Chapter 6, Longer and Shorter Joints. By using combinations of machine tool bits, even more sizes of small and miniature
joints may be routed. See information on small joints in Chapter 4.
INCH GUIDE AND BIT SELECTION CHART
MORTISE
BIT
MORTISE
BIT
JOINT
SIZE
JOINT
SIZE
GUIDE
SIZE
GUIDE
SIZE
TENON
BIT
TENON
BIT
1/16" x 1/8"
1/16" x 3/16"
1/16" x 5/16"
1/16" x 7/16"
1/16" x 9/16"
1/16" x 13/16"
1/16" x 1-1/16"
1/16" x 1-5/16"
1/8" x 3/16"
1/8" x 1/4"
1/8" x 5/16"
1/8" x 3/8"
1/8" x 1/2"
1/8" x 9/16"
1/8" x 5/8"
1/8" x 13/16"
1/8" x 7/8"
1/8" x 1-1/16"
1/8" x 1-1/8"
1/8" x 1-5/16"
1/8" x 1-3/8"
3/16" x 1/4"
3/16" x 5/16"
3/16" x 3/8"
3/16" x 7/16"
3/16" x 9/16"
3/16" x 5/8"
3/16" x 11/16"
3/16" x 7/8"
3/16" x 15/16"
3/16" x 1-1/8"
3/16" x 1-3/16"
3/16" x 1-3/8"
3/16" x 1-7/16"
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
3/8
3/8
1/2
3/8
3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2
3/8
5/16
5/16
7/16
5/16
5/16
7/16
5/16
7/16
5/16
7/16
5/16
7/16
5/16
1/4" x 5/16"
1/4" x 3/8"
1/4" x 1/2"
1/4" x 5/8"
1/4" x 3/4"
1/4" x 1"
1/4" x 1-1/4"
1/4" x 1-1/2"
1/4" x 5/16"
1/4" x 3/8"
5/16" x 1/2"
1/4" x 1/2"
1/4" x 5/8"
5/16" x 3/4"
1/4" x 3/4"
5/16" x 1"
1/4" x 1"
5/16" x 1-1/4"
1/4" x 1-1/4"
5/16" x 1-1/2"
1/4" x 1-1/2"
1/4" x 5/16"
1/4" x 3/8"
5/16" x 1/2"
1/4" x 1/2"
1/4" x 5/8"
5/16" x 3/4"
1/4" x 3/4"
5/16" x 1"
1/4" x 1"
5/16" x 1-1/4"
1/4" x 1-1/4"
5/16" x 1-1/2"
1/4" x 1-1/2"
1/4" x 5/16"
1/4" x 3/8"
1/4" x 7/16"
1/4" x 1/2"
1/4" x 5/8"
1/4" x 11/16"
1/4" x 3/4"
1/4" x 7/8"
1/4" x 15/16"
1/4" x 1"
1/4" x 1-3/16"
1/4" x 1-1/4"
1/4" x 1-3/8"
1/4" x 1-7/16"
1/4" x 1-1/2"
1/4" x 1-7/8"
1/4" x 2-3/8"
5/16" x 1/2"
5/16" x 3/4"
5/16" x 15/16"
5/16" x 1"
5/16" x 1-1/4"
5/16" x 1-7/16"
5/16" x 1-1/2"
5/16" x 1-15/16"
5/16" x 2-7/16"
3/8" x 1"
3/8" x 1-1/2"
3/8" x 2"
3/8" x 2-1/2"
1/2" x 1"
1/2" x 1-1/2"
1/2" x 2"
1/2" x 2-1/2"
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/4
1/4
3/8
1/4
1/4
3/8
1/4
1/2
3/8
1/4
3/8
1/4
1/2
3/8
1/4
1/2
1/2
5/16
5/16
7/16
5/16
5/16
7/16
5/16
7/16
7/16
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/4" x 5/16"
1/4" x 3/8"
5/16" x 1/2"
1/4" x 1/2"
1/4" x 5/8"
5/16" x 3/4"
1/4" x 3/4"
3/8" x 1"
5/16" x 1"
1/4" x 1"
5/16" x 1-1/4"
1/4" x 1-1/4"
3/8" x 1-1/2"
5/16" x 1-1/2"
1/4" x 1-1/2"
3/8" x 2"
3/8" x 2-1/2"
5/16" x 1/2"
5/16" x 3/4"
3/8" x 1"
5/16" x 1"
5/16" x 1-1/4"
3/8" x 1-1/2"
5/16" x 1-1/2"
3/8" x 2"
3/8" x 2-1/2"
3/8" x 1"
3/8" x 1-1/2"
3/8" x 2"
3/8" x 2-1/2"
1/2" x 1"
1/2" x 1-1/2"
1/2" x 2"
1/2" x 2-1/2"
LEIGH BIT ITEM NO.
HSS Solid Carbide Mortise Size HSS Solid Carbide Shank
Spiral Upcut Spiral Upcut Cutting Diameter Cutting Depth Cutting Depth Diameter
162 N/A 1/16" 3/16" - 1/4"
164 164C 1/8" 3/8" 1/2" 1/4"
166 166C 3/16" 5/8" 3/4" 1/4"
168 168C 1/4" 1" 1-1/8" 1/4"
170-500 170-500C 5/16" 1" 1-1/4" 1/2"
173-500 173-500C 3/8" 1-1/4" 1-1/4" 1/2"
177 177C 7/16" 1-3/4" 1-3/4" 1/2"
180 180CL 1/2" 1-1/2" 2-1/8" 1/2"
INCH BIT SPECIFICATIONS