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Lennox eCOMFORT R32 GAC 035S

Lennox eCOMFORT R32 GAC 035S
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Installation manual / eCOMFORT R32-MIL166E-0222 - 09/2022
FLAMMABLE GASES
POWERING UP A UNIT CONTAINING FLAMMABLE GAS:
Before switching on the power supply, please carry out a refrigerant leak detection using an appropriate device to ensure that there is
no refrigerant around the machine. . Please perform a refrigerant detection with a suitable and calibrated detector to ensure that there
is no gas around the unit.
ELECTRIC WIRING ON A UNIT CONTAINING FLAMMABLE GAS:
When a cable passes through a wall, be sure to use a cable gland to ensure that the cable is sealed and insulated. This insulation
prevents any electric arcs that could ignite the refrigerant if leaked.
INTERVENTION ON A UNIT CONTAINING FLAMMABLE GAS:
Before any intervention on a machine with A2L / A2 / A3 ammable uid, please carry out a refrigerant leak detection using an appro-
priate device to ensure that there is no refrigerant around the machine.
When working on a machine with ammable uid A2L / A2 / A3, do not cause sources of ammability in the area near the unit (see
above). For example: do not smoke, make phone calls, do not use walkie-talkies.
CORRECTIVE MAINTENANCE ON R32 GAS UNIT:
The following precautions, specic to this gas, must be taken when using the R32 refrigerant;
The vacuum pump must be tted with a non-return valve or a solenoid valve and comply with R32 (A2L).
The pressure control, draining and lling operations of the pressurized system must be carried out using the ttings specied for
this purpose and the appropriate equipment.
Use only pipe cutters and no torches to open the pipes.
The load must be applied in the liquid phase.
Always use a scale to charge the refrigerant.
Use the leak detector suitable for R32 refrigerant.
Do not use mineral oil, only synthetic oil for boring, expanding or making connections.
Keep the pipes closed before using them and pay close attention to any traces of humidity and dirt (dust, lings, burrs, etc.).
Brazing must always be carried out in a nitrogen atmosphere.
The drill bits must always be sharp.
The refrigerant bottle must contain at least 2% of the total amount.
The brazing operation must be performed by a professional.
WARNING:
Care must be taken to remove refrigerant from the system before cutting or unbrazing any piping with a tool suitable for use
with A2L uids.
We recommend the following protocol before any piping work:
To avoid any risk of explosion due to the spraying of refrigerant liquid and oil, the circuit must be drained and display a relative
pressure of zero during the disassembling or debrasing of parts of the refrigerant circuit.
Vacuum with A2L compatible equipment and recharge with dry nitrogen to allow the uid dissolved in the oil to degas.
Repeat these operations twice.
Once the circuit has been drained, there is a residual risk of pressure build-up by degassing the oil or due to the heat from the
exchangers. To keep the pressure at zero, the pipe connection must be bled from the low pressure side.
Vacuum procedure:
Connect the vacuum pump to the HP line and to the BP line.
Draw vacuum (P = 1Pa). Break the vacuum with dry nitrogen. Draw vacuum again (P = 1Pa), the residual moisture content must
be less than 50ppm.
Perform a vacuum test (15 minutes at maximum 70Pa).
The compressors must be switched o󰀨 during the vacuum test.

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