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Lennox EL297UH110XV60C User Manual

Lennox EL297UH110XV60C
115 pages
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Page 1
UNIT INFORMATIONUNIT INFORMATION
Service Literature
©2016 Lennox Industries, Inc.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and service
must be performed by a licensed professional HVAC
installer (or equivalent), service agency or the gas
supplier.
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal
injury. Take care while handling this equipment and
wear gloves and protective clothing.
EL297UHV(X) series units are 90% e󰀩ciency gas furnac-
es used for upow or horizontal applications only, man-
ufactured with Lennox Duralok heat exchangers formed
of aluminized steel. EL297UHV(X) units are available in
heating capacities of 44,000 to 132,000 Btuh and cooling
applications up to 5 tons. Refer to Product Specications
Manual for proper sizing.
Units are factory equipped for use with natural gas. Kits
are available for conversion to LPG operation. EL297UH-
V(X) model units are equipped with the icomfort
®
enabled
SureLight
®
two-stage variable speed integrated control.
EL297UHV(X) unit meets the California Nitrogen Oxides
(NOx) Standards and California Seasonal E󰀩ciency re-
quirements. All units use a redundant gas valve to assure
safety shut-o󰀨 as required by C.S.A.
All specications in this manual are subject to change.
Procedures outlined in this manual are presented as a
recommendation only and do not supersede or replace lo-
cal or state codes. In the absence of local or state codes,
the guidelines and procedures outlined in this manual (ex-
cept where noted) are recommendations only and do not
constitute code.
TABLE OF CONTENTS
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Blower CFM Data . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
I Unit Components . . . . . . . . . . . . . . . . . . . . . . . Page 26
II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 57
III Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 79
IV Heating System Service Checks . . . . . . . . . Page 80
V Typical Operating Characteristics . . . . . . . . . Page 83
VI Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . Page 83
VII Wiring and Sequence of Operation . . . . . . Page 86
Program Unit Capacity Size Mode . . . . . . . Page 110
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . Page 111
EL297UHV(X)
100088
Communicating-ENABLED EL297UHV SERIES UNITS
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Lennox EL297UH110XV60C Specifications

General IconGeneral
BrandLennox
ModelEL297UH110XV60C
CategoryFurnace
LanguageEnglish

Summary

Specifications

Gas Heating Performance

Details heating performance metrics like AFUE, input/output Btuh, and temp rise for various models.

Blower Data

Blower Performance

Provides CFM data for heating and cooling at various DIP switch settings and static pressures.

Blower Motor Watts (Cooling)

Lists motor wattage consumption for cooling at different static pressures and speed settings.

I-Unit Components

Electronic Ignition

Explains the electronic ignition process, including safety checks and inducer operation.

Integrated Control Configuration Guide

Thermostat Selection

Explains how to select single-stage or two-stage thermostat operation using DIP switches.

Diagnostic Modes and Codes

Diagnostic LED and Push Button

Describes the seven-segment LED and push button for accessing diagnostic menus.

Error Code Recall and Flame Signal Modes

Provides instructions for accessing and clearing diagnostic error codes and flame signal data.

Program Unit Capacity/Size Mode

Details the procedure for setting the furnace model and capacity code for proper operation.

DIP Switch Settings and On-Board Links

Indoor Blower Motor

Blower Drive

Information about the blower drive, its LED codes, and replacement procedure.

Troubleshooting Motor Operation

Provides steps to verify motor operation using a test meter and jumpers.

Heating Components

Ignitor

Details the SureLight ignitor, its construction, voltage, and resistance values.

Flame Sensor

Describes the flame sensor's location, function, and how to check its signal.

Gas Valve

Information on the gas valve's safety features, replacement, and connections.

Flame Rollout Switches (S47)

Explains the function and manual reset procedure for rollout switches.

Primary Limit Control (S10)

Describes the primary limit switch, its function, and reset behavior.

Ignitor Check

Test 1: Circuit Resistance

Checks ignitor circuit resistance across specific terminals.

Test 2: Jack-Plug Resistance

Checks ignitor resistance at the jack-plug for wiring integrity.

Test 3: Correct Voltage

Checks ignitor voltage during its warm-up period.

Combustion Air Inducer Components

Combustion Air Inducer (B6) and Cold End Header Box

Details the combustion air inducer motor and its housing assembly.

Combustion Air Inducer Pressure Switch (S18)

Explains the pressure switch connected to the inducer for safety monitoring.

Placement and Installation

Vent Termination Clearances

Non-Direct Vent Installations

Details required clearances for vent terminals in USA and Canada for non-direct vent systems.

Direct Vent Installations

Details required clearances for vent terminals in USA and Canada for direct vent systems.

Condensate Piping

Trap and Drain Assembly

Explains how to route and install condensate piping, including trap priming and drain connections.

Start-Up Procedures

Preliminary and Seasonal Checks

Outlines essential pre-operation checks including electrical, gas, and condensate system inspection.

Heating Start-Up

Provides step-by-step instructions for initiating heating operation and priming the condensate trap.

Gas Valve Operation

Explains the safe operation of the gas valve, including manual control and safety checks.

Failure To Operate

Lists common reasons for furnace failure to operate and initial troubleshooting steps.

Heating System Service Checks

Testing Gas Piping

Outlines procedures for safely testing gas lines and identifying leaks.

Testing Gas Supply Pressure

Describes how to measure gas supply pressure at the gas valve inlet.

Typical Operating Characteristics

Maintenance Procedures

Wiring Diagrams

Electronic Ignition Sequence

DIP Switch Settings and On Board Links

Program Unit Capacity Size Modes

Troubleshooting Sequences

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