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Lennox EL297UH045XV36B User Manual

Lennox EL297UH045XV36B
115 pages
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Page 1
UNIT INFORMATIONUNIT INFORMATION
Service Literature
©2016 Lennox Industries, Inc.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and service
must be performed by a licensed professional HVAC
installer (or equivalent), service agency or the gas
supplier.
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal
injury. Take care while handling this equipment and
wear gloves and protective clothing.
EL297UHV(X) series units are 90% e󰀩ciency gas furnac-
es used for upow or horizontal applications only, man-
ufactured with Lennox Duralok heat exchangers formed
of aluminized steel. EL297UHV(X) units are available in
heating capacities of 44,000 to 132,000 Btuh and cooling
applications up to 5 tons. Refer to Product Specications
Manual for proper sizing.
Units are factory equipped for use with natural gas. Kits
are available for conversion to LPG operation. EL297UH-
V(X) model units are equipped with the icomfort
®
enabled
SureLight
®
two-stage variable speed integrated control.
EL297UHV(X) unit meets the California Nitrogen Oxides
(NOx) Standards and California Seasonal E󰀩ciency re-
quirements. All units use a redundant gas valve to assure
safety shut-o󰀨 as required by C.S.A.
All specications in this manual are subject to change.
Procedures outlined in this manual are presented as a
recommendation only and do not supersede or replace lo-
cal or state codes. In the absence of local or state codes,
the guidelines and procedures outlined in this manual (ex-
cept where noted) are recommendations only and do not
constitute code.
TABLE OF CONTENTS
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Blower CFM Data . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
I Unit Components . . . . . . . . . . . . . . . . . . . . . . . Page 26
II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 57
III Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 79
IV Heating System Service Checks . . . . . . . . . Page 80
V Typical Operating Characteristics . . . . . . . . . Page 83
VI Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . Page 83
VII Wiring and Sequence of Operation . . . . . . Page 86
Program Unit Capacity Size Mode . . . . . . . Page 110
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . Page 111
EL297UHV(X)
100088
Communicating-ENABLED EL297UHV SERIES UNITS
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Lennox EL297UH045XV36B Specifications

General IconGeneral
BrandLennox
ModelEL297UH045XV36B
CategoryFurnace
LanguageEnglish

Summary

Unit Information and Series Overview

EL297UHV Series Units Introduction

Overview of the EL297UHV series gas furnaces, highlighting efficiency and features.

Specifications Overview

Gas Heating and Cooling Performance Data

Detailed technical specifications for heating and cooling performance, including AFUE, input/output, and temperature rise.

Blower Performance Data

Heating and Cooling Blower CFM and Motor Watts

Blower speed data for heating and cooling modes, including CFM ranges and motor power consumption.

Parts Identification

Component Location and Labeling

Diagram identifying key furnace components such as the heat exchanger, gas valve, and blower motor.

I-UNIT COMPONENTS

Control Box Components and ESD Precautions

Details on control transformer, door interlock, circuit breaker, integrated control, and ESD safety.

Integrated Control DIP Switch Settings

Thermostat and Blower Speed Configurations

Guide to setting DIP switches for thermostat selection and blower speed adjustments.

Ignition Control Diagnostic Modes (107045-XX)

LED Codes, Push Button Functions, and Modes

Explanation of diagnostic LEDs, push button operations, and various control modes.

Ignition Control Diagnostic Modes (103130-XX)

LED Codes, Push Button Functions, and Modes

Details on diagnostic codes, LED indicators, and control mode selection for the 103130-XX control.

Integrated Control DIP Switch Settings and On-Board Links

Conventional Thermostat Operation Settings

Configuration settings for conventional thermostats, including heating and cooling blower adjustments.

B- Indoor Blower Motor

Blower Drive Components and Operation

Description of the blower drive, motor components, LED codes, and removal procedures.

Indoor Blower Motor Operation

Initial Power Up and Motor Start-Up Procedures

Steps for safely powering up the unit and initiating blower motor start-up.

Troubleshooting Motor Operation

Guide for diagnosing and resolving issues related to motor operation and performance.

Troubleshooting Motor Windings

Motor Winding Resistance Testing

Procedure for testing motor winding resistance to diagnose faults.

C- Heating Components

Ignitor, Flame Sensor, Gas Valve, Rollout Switches, Burners, Primary Limit

Detailed descriptions of key heating components and their functions.

Ignitor Check Procedures

Ignitor Resistance and Voltage Testing

Steps for testing ignitor circuit resistance and supply voltage.

Combustion Air System Components

Combustion Air Inducer and Pressure Switch

Details on the combustion air inducer, orifice sizes, and pressure switch function.

Pressure Switch Check Procedures

Manifold Pressure Differential Testing

Procedure for testing pressure switch differentials using a manometer.

II-PLACEMENT AND INSTALLATION

Piping and Fittings Specifications and Guidelines

Requirements for approved piping materials, fittings, primer, and solvent cement.

Joint Cementing Procedure

Plastic Pipe Joint Assembly Steps

Detailed steps for correctly preparing and cementing plastic pipe joints.

Venting Practices

Piping Installation and Guidelines

Guidelines for piping suspension, wall thickness, common vent removal, and termination.

Vent Termination Guidelines and Safety

Guidelines and safety precautions for vent termination, including clearance and material considerations.

Exhaust Piping and Venting

Piping Requirements and Offset Guidelines

Specifications for exhaust pipe routing, sizing, and horizontal offset requirements.

Vent Piping Guidelines and Material Approval

Guidelines for vent piping materials and system approvals.

Vent Pipe Sizing Process

Step-by-Step Piping Sizing Guide

A flowchart guide for determining the correct vent pipe size based on furnace capacity and installation factors.

Vent Pipe Lengths - Standard Terminations

Standard Terminations at Elevation 0-4500 ft

Table showing maximum allowable vent lengths for standard terminations at lower altitudes.

Vent Pipe Lengths - Concentric Terminations

Concentric Terminations at Elevation 0-4500 ft

Table showing maximum vent lengths for concentric terminations at lower altitudes.

Concentric Terminations at Elevation 4500-10,000 ft

Table showing maximum vent lengths for concentric terminations at higher altitudes.

Vent Pipe Lengths - Standard Exhaust Terminations

Standard Exhaust Terminations at Elevation 0-4500 ft

Maximum allowable exhaust vent pipe lengths for standard terminations at lower altitudes.

Standard Exhaust Terminations at Elevation 4500-10,000 ft

Maximum allowable exhaust vent pipe lengths for standard terminations at higher altitudes.

Exhaust and Intake Pipe Connections

Upflow Direct/Non-Direct Vent Applications

Diagrams illustrating typical exhaust and intake pipe connections for upflow installations.

Horizontal Direct/Non-Direct Vent Applications

Diagrams illustrating typical exhaust and intake pipe connections for horizontal installations.

Intake Piping Installation

Upflow Non-Direct Vent Intake

Instructions for installing intake piping in upflow non-direct vent applications.

Horizontal Non-Direct Vent Intake

Instructions for installing intake piping in horizontal non-direct vent applications.

Confined Space and Vent Termination Guidelines

Confined Space Installation Requirements

Requirements for installing equipment in confined spaces, including attic and crawlspace.

General Vent Termination Guidelines and Safety

Guidelines and safety precautions for vent termination, including clearance and material considerations.

Vent Pipe Lengths - Uninsulated in Unconditioned Space

Maximum Allowable Exhaust Vent Pipe Lengths

Table showing maximum allowable exhaust vent pipe lengths without insulation in unconditioned spaces.

Vent Termination Clearances - Non-Direct Vent

Clearances for USA and Canadian Installations

Diagram and table detailing required clearances for non-direct vent terminations in USA and Canada.

Vent Termination Clearances - Direct Vent

Clearances for USA and Canadian Installations

Diagram and table detailing required clearances for direct vent terminations in USA and Canada.

Direct Vent Intake and Exhaust Piping Terminations

Termination Routing and Separation Guidelines

Guidelines for routing, separation, and support of direct vent intake and exhaust piping.

Field Fabricated Vent Terminations

Wall Termination Requirements and Configurations

Details on field fabricated wall terminations, including straight and extended applications.

Alternate Terminations with Elbows

Alternative termination methods using tee and forty-five degree elbows.

Direct Vent Termination Kits

Flush-Mount Side Wall Terminations

Information on the flush-mount side wall termination kit for direct vent systems.

Concentric Rooftop and Wall Terminations

Information on concentric rooftop and wall termination kits for direct vent systems.

Non-Direct Vent Exhaust Piping Terminations

Exhaust Piping Routing and Support Guidelines

Guidelines for routing and supporting exhaust piping in non-direct vent applications.

Condensate Piping Installation

Condensate Trap and Drain Assembly

Instructions for installing the condensate trap and drain assembly, including priming and routing.

Condensate Piping Configurations

Condensate Trap with Overflow Switch

Details on condensate trap installation with an optional overflow switch.

Furnace with Evaporator Coil Drain Options

Configurations for draining condensate from furnaces with evaporator coils.

Condensate Trap and Drain Assembly Details

PVC Trap and Drain Assembly Configurations

Detailed diagrams and instructions for assembling PVC condensate traps and drain lines.

III-START-UP

Preliminary Checks and Heating Start-Up

Essential pre-start-up checks and procedures for initiating heating operation.

IV-HEATING SYSTEM SERVICE CHECKS

Gas Piping and Pressure Testing Procedures

Steps for checking gas piping, supply pressure, and manifold pressure.

IV-HEATING SYSTEM SERVICE CHECKS

Combustion and High Altitude Adjustments

Procedures for ensuring proper combustion and operation at varying altitudes.

Proper Ground and Voltage Checks

Integrated Control Ground and Voltage Testing

Testing procedures for verifying proper grounding and voltage supply to the integrated control.

V-TYPICAL OPERATING CHARACTERISTICS

Blower, Temperature Rise, and Static Pressure

Information on blower operation, temperature rise calculations, and external static pressure.

Maintenance and Cleaning Procedures

Filter, Piping, Electrical, and Condensate Trap Checks

Routine maintenance tasks including filter inspection, pipe checks, and condensate trap care.

Heat Exchanger Cleaning Process

Step-by-step instructions for cleaning the furnace heat exchanger.

Maintenance and Cleaning Procedures

Burner Assembly Cleaning Process

Procedure for cleaning the furnace burner assembly and inspecting for blockages.

Wiring and Sequence of Operation

EL297UHV Ignition Control Unit Diagram

Wiring diagram for the EL297UHV furnace ignition control (107045-XX).

EL297UHV-135 Ignition Control Unit Diagram

Wiring diagram for the EL297UHV-135 furnace ignition control (103130-XX).

EL297UHV Ignition Control and Blower Drive Diagram

Wiring diagram illustrating the ignition control and blower drive connections.

EL297UHV-135 Ignition Control and Blower Drive Diagram

Wiring diagram for the EL297UHV-135 ignition control and blower drive.

Electronic Ignition and Heating Sequences

Two-Stage Thermostat Heating Sequence

Flowchart detailing the heating sequence when using a two-stage thermostat.

Electronic Ignition and Heating Sequences

Single-Stage Thermostat Heating Sequence

Flowchart detailing the heating sequence when using a single-stage thermostat.

VIII- FIELD WIRING WITH CONVENTIONAL AND COMMUNICATING ENABLED THERMOSTAT

Thermostat Wiring Configurations

Wiring diagrams for connecting conventional and communicating thermostats to the furnace.

Optional Accessories for Communicating Systems

UV Light, HEPA Filter, and Ventilation Control System Wiring

Wiring instructions for optional accessories like UV lights, HEPA filters, and ventilation controls.

Optional Accessories for Communicating Systems

Thermostat, Indoor/Outdoor Unit, and Conventional Terminal Connections

Wiring details for various thermostat, indoor, and outdoor unit connections.

DIP Switch Settings and On-Board Links

Thermostat Configurations for Heating Stages

Guide to setting DIP switches for different heating stage thermostat configurations.

DIP Switch Settings and On-Board Links

Thermostat Configurations for Heating Stages

Guide to setting DIP switches for various heating stage thermostat configurations.

DIP Switch Settings and On-Board Links

Dual Fuel Heat Pump Configurations

DIP switch settings and on-board link configurations for dual fuel heat pump systems.

Communicating System Wiring

Furnace to Outdoor Unit Connections

Wiring diagrams for connecting communicating furnaces to outdoor units.

Optional Accessories for Communicating Systems

HEPA Filter and Ventilation Control System Wiring

Wiring instructions for HEPA filters and ventilation control systems.

Communicating System Wiring Configurations

Furnace, Indoor, Outdoor, and Thermostat Connections

Wiring diagrams for furnace, indoor/outdoor units, and thermostats in communicating systems.

DIP Switch Settings and On-Board Links

Thermostat Configurations for 2-Stage Heating

DIP switch settings for thermostat configurations involving 2-stage heating.

IX- Program Unit Capacity Size Modes

Configuring Unit Size Codes

Procedure for programming the furnace control with the correct unit capacity size code.

X- Troubleshooting

Heating Sequence of Operation Flowchart

Flowchart illustrating the heating sequence and potential troubleshooting points.

X- Troubleshooting

Heating Sequence of Operation Flowchart

Continuation of the heating sequence flowchart, detailing second-stage operation.

X- Troubleshooting

Heating Sequence of Operation Flowchart

Final part of the heating sequence flowchart, showing call for heat satisfaction.

Troubleshooting: Cooling Sequence of Operation

Cooling Sequence of Operation Flowchart

Flowchart detailing the cooling sequence and potential troubleshooting points.

Troubleshooting: Continuous Fan Operation

Continuous Fan Operation Flowchart

Flowchart illustrating the operation of the furnace in continuous fan mode.

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