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Lennox G23Q5/6-150 - User Manual

Lennox G23Q5/6-150
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INSTALLATION INSTRUCTIONS
2000 Lennox Industries Inc.
Dallas, Texas, USA
INSTALLATION
INSTRUCTIONS
G23(X) SERIES UNITS
GAS UNITS
503,884M
1/2000
Supersedes 5/99
Table of Contents
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion, Dilution, & Ventilation Air 5. . . . . . . . . .
Installation - Setting Equipment 7. . . . . . . . . . . . . . . .
Return Air Opening Guidelines 7. . . . . . . . . . . . . . . . .
Filters & Optional Filter Assembly 8. . . . . . . . . . . . . .
Duct System 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Venting 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start-Up 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Adjustment 22. . . . . . . . . . . . . . . . . . . .
High Altitude Information 23. . . . . . . . . . . . . . . . . . . . .
Other Unit Adjustments 23. . . . . . . . . . . . . . . . . . . . . .
Service 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SureLight Troubleshooting 27. . . . . . . . . . . . . . . . . . . .
Start-Up & Performance Check List 31. . . . . . . . . . . .
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WHAT TO DO IF YOU SMELL GAS:
Do not store or use gasoline or other
flammable vapors and liquids in the vi
cinity of this or any other appliance.
Installation and service must be per
formed by a qualified installer, ser
vice agency or the gas supplier.
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
Extinguish any open flames.
If the information in this manual is not
followed exactly, a fire or explosion
may result causing property damage,
personal injury, or death.
WARNING
Litho USA
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Summary

G23(X) Parts Arrangement

Requirements

Combustion, Dilution, & Ventilation Air

Combustion Air Requirements

Explains the necessity and guidelines for providing combustion air, highlighting hazards.

Space Air Supply Requirements

Details air supply requirements based on installation space type (unconfined vs. confined).

Combustion Air Sources

Installation - Setting Equipment

Selecting Installation Location & Clearances

Criteria for choosing a suitable location, considering clearances and utilities.

Venting Installation

General Venting Requirements

General requirements for venting G23(X) furnaces according to codes and standards.

Venting System Specifications

Gas Piping Installation

Gas Supply Connection & Sizing

Instructions for connecting the gas supply, including piping size and support.

Gas Leak Detection Procedure

Steps for performing a leak detection test on the gas piping system.

Electrical Installation

Unit Grounding Requirements

Requirements for properly grounding the furnace unit for safety.

SureLight Troubleshooting: Heating Sequence

G23(X) Schematic Wiring Diagram

Unit Start-Up Procedures

Pre-Lighting Safety Checks

Critical safety warnings and checks to perform before initial furnace operation.

Gas Valve Operation and Lighting

Instructions on how to safely operate the gas valve for the furnace.

Gas Pressure Adjustment

Manifold Pressure Settings

Procedures for checking and adjusting the gas manifold pressure for proper operation.

High Altitude Adjustments

Failure to Operate Diagnosis

Troubleshooting Checklist

A step-by-step guide to diagnose and resolve common furnace operational failures.

Service and Maintenance

Cleaning Heat Exchanger and Burners

SureLight Troubleshooting: Cooling Sequence

SureLight Troubleshooting: Continuous Fan Sequence

G23 Start-Up & Performance Checklist

Lennox G23Q5/6-150 Specifications

General IconGeneral
Fuel TypeNatural Gas
Input BTU150, 000 BTU/h
Efficiency80%
StagesSingle
Heating Capacity120, 000 BTU/h
Ignition TypeHot Surface

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