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Lennox G23Q3/4X-100

Lennox G23Q3/4X-100
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INSTALLATION INSTRUCTIONS
2000 Lennox Industries Inc.
Dallas, Texas, USA
INSTALLATION
INSTRUCTIONS
G23(X) SERIES UNITS
GAS UNITS
503,884M
1/2000
Supersedes 5/99
Table of Contents
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion, Dilution, & Ventilation Air 5. . . . . . . . . .
Installation - Setting Equipment 7. . . . . . . . . . . . . . . .
Return Air Opening Guidelines 7. . . . . . . . . . . . . . . . .
Filters & Optional Filter Assembly 8. . . . . . . . . . . . . .
Duct System 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Venting 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start-Up 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Adjustment 22. . . . . . . . . . . . . . . . . . . .
High Altitude Information 23. . . . . . . . . . . . . . . . . . . . .
Other Unit Adjustments 23. . . . . . . . . . . . . . . . . . . . . .
Service 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SureLight Troubleshooting 27. . . . . . . . . . . . . . . . . . . .
Start-Up & Performance Check List 31. . . . . . . . . . . .
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WHAT TO DO IF YOU SMELL GAS:
Do not store or use gasoline or other
flammable vapors and liquids in the vi
cinity of this or any other appliance.
Installation and service must be per
formed by a qualified installer, ser
vice agency or the gas supplier.
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
Extinguish any open flames.
If the information in this manual is not
followed exactly, a fire or explosion
may result causing property damage,
personal injury, or death.
WARNING
Litho USA
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Lennox G23Q3/4X-100 Specifications

General IconGeneral
Input BTU100, 000
AFUE80%
StagesSingle
Heating Capacity80, 000 BTU
Efficiency80% AFUE
Fuel TypeNatural Gas
Blower Motor TypePSC
Vent TypeConventional
Ignition TypeElectronic

Summary

Requirements

Combustion Air Requirements

Installation - Setting Equipment

Return Air Opening Guidelines

Duct System

Venting Requirements

Venting Using a Masonry Chimney

Specific rules for venting the furnace through a lined masonry chimney.

General Venting Requirements

Comprehensive rules for vent sizing, installation, and common venting configurations.

Horizontal Venting

Guidelines for venting the furnace horizontally through an outside wall.

Gas Piping Installation

Electrical Connections & Wiring

Control Board and Wiring Diagrams

Details on the SureLight control board, terminal designations, and schematic wiring.

Unit Start-Up Procedure

Gas Pressure Adjustment

Gas Flow Measurement

Method for determining required gas flow and measuring actual flow rate.

Gas Pressure Adjustment

Procedures for checking and adjusting gas line and manifold pressures.

High Altitude Information

Operational Settings & Adjustments

Safety Controls and Checks

Failure to Operate

Service Procedures

Heat Exchanger and Burner Cleaning

SureLight Troubleshooting

Heating Sequence of Operation

Flowchart detailing normal and abnormal heating operation sequences for SureLight ignition.

Cooling Sequence of Operation

Flowchart detailing normal and abnormal cooling operation sequences.

Continuous Fan Sequence of Operation

Flowchart explaining the continuous fan operation sequence.

G23 Start-Up & Performance Check List

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