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Lennox G40UH Series

Lennox G40UH Series
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Page 1
03/06
*2P0306*
505,181M
*P505181M*
©2006 Lennox Industries Inc.
Dallas, Texas, USA
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
INSTALLATION
INSTRUCTIONS
G40UH(X) Series
GAS FURNACE
505,181M
03/2006
Supersedes 505,011M
Table of Contents
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G40UH(X) Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . .
G40UH(X) Gas Furnace 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List 4. . . . . . . . . . . . . . . . . . . . . . . .
Safety Information 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion, Dilution & Ventilation Air 5. . . . . . . . . . . . . .
Setting Equipment 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct System 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Venting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start−Up 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Adjustment 26. . . . . . . . . . . . . . . . . . . . . . .
High Altitude Information 27. . . . . . . . . . . . . . . . . . . . . . . .
Other Unit Adjustments 27. . . . . . . . . . . . . . . . . . . . . . . . . .
Service 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Control Board Diagnostic Codes 31. . . . . . . . . . .
Troubleshooting 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start−Up & Performance Check List 35. . . . . . . . . . . . . . .
WHAT TO DO IF YOU SMELL GAS:
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other ap-
pliance.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
D Do not try to light any appliance.
D Do not touch any electrical switch; do not
use any phone in your building.
D Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
D If you cannot reach your gas supplier, call
the fire department.
FIRE OR EXPLOSION HAZARD.
Failure to follow safety warnings exact-
ly could result in serious injury, death,
or property damage.
WARNING
D Leave the building immediately.
Litho U.S.A.
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Lennox G40UH Series Specifications

General IconGeneral
TypeGas Furnace
Efficiency80% AFUE
Heating StagesSingle-stage
Ignition SystemHot Surface Ignition
Vent TypeConventional Venting
Blower MotorPSC
Cabinet Width17.5 inches
Warranty5-Year Parts
Fuel TypeNatural Gas
Heating Capacity44, 000 to 132, 000 BTU/h

Summary

Unit Dimensions

Safety Information

What to Do If You Smell Gas

Critical steps to follow in case of a gas leak detection.

G40 UH(X) Gas Furnace

General Safety and Installation Precautions

Covers general warnings, cautions, and installation code requirements.

General Installation Guidelines

Fiberglass Wool Warning

Warns about health risks associated with fiberglass wool exposure.

Combustion, Dilution & Ventilation Air

Venting

Gas Piping

Electrical

Electrostatic Discharge Precautions

Advises on precautions to protect electronic components from static discharge.

Unit Start-Up

Safety Before Lighting

Emphasizes critical safety steps to perform before lighting the furnace.

Gas Valve Operation

Explains how to operate the gas valve for startup and shutdown.

Other Unit Adjustments

Gas Pressure and High Altitude Adjustment

Details gas pressure checks and adjustments for varying altitudes.

Service

Ignition Control Board Diagnostic Codes

Troubleshooting

Heating Sequence Troubleshooting

Guides through diagnosing heating operation issues using control board LEDs.

G40 UH(X) Start-Up & Performance Check List

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