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Lennox G61MPV?36B?045 User Manual

Lennox G61MPV?36B?045
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Page 1
01/11
*2P0111*
506506−01
*P506506-01*
E 2011 Lennox Industries Inc.
Dallas, Texas, USA
THIS MANUAL MUST BE LEFT WITH THE
HOMEOWNER FOR FUTURE REFERENCE
INSTALLATION
INSTRUCTIONS
G61MPV SERIES UNITS
GAS UNITS
506506−01
01/2011
Supersedes 07/2010
Table of Contents
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G61MPV Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List 4. . . . . . . . . . . . . . . . . . . . . . .
Safety Information 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of Furnace as Construction Heater 5. . . . . . . . . . .
General 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion, Dilution & Ventilation Air 6. . . . . . . . . . . . .
Installation − Setting Equipment 9. . . . . . . . . . . . . . . . . .
Filters 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe & Fittings Specifications 16. . . . . . . . . . . . . . . . . . .
Vent Piping Guidelines 19. . . . . . . . . . . . . . . . . . . . . . . . .
Joint Cementing Procedure 20. . . . . . . . . . . . . . . . . . . . .
Venting Practices 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated Control Board 45. . . . . . . . . . . . . . . . . . . . . . .
Unit Start−Up 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Adjustment 56. . . . . . . . . . . . . . . . . . . . . .
High Altitude Information 57. . . . . . . . . . . . . . . . . . . . . . .
Other Unit Adjustments 59. . . . . . . . . . . . . . . . . . . . . . . .
Service 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Control Board Diagnostic Codes 63. . . . . . . . .
Troubleshooting 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Pipe Sizing Worksheet 70. . . . . . . . . . . . . . . . . . . .
Start−Up & Performance Check List 71. . . . . . . . . . . . . .
WHAT TO DO IF YOU SMELL GAS:
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other ap-
pliance.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
D Do not try to light any appliance.
D Do not touch any electrical switch; do not
use any phone in your building.
D Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
D If you cannot reach your gas supplier, call
the fire department.
FIRE OR EXPLOSION HAZARD.
Failure to follow safety warnings exact-
ly could result in serious injury, death,
or property damage.
WARNING
D Leave the building immediately.
Litho U.S.A.
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Lennox G61MPV?36B?045 Specifications

General IconGeneral
Model NumberG61MPV-36B-045
CategoryFurnace
Efficiency RatingHigh Efficiency
Input BTU45, 000 BTU
Blower TypeVariable Speed
Fuel TypeNatural Gas
Heat ExchangerStainless Steel
Heating Capacity45, 000 BTU
Stages2-Stage
WarrantyLimited Lifetime Warranty on Heat Exchanger

Summary

Furnace Installation Overview and Requirements

Essential Safety Information

Crucial safety warnings and precautions for furnace installation and operation.

Combustion and Ventilation Air

Requirements and guidelines for providing adequate combustion and ventilation air.

Space Air Requirements

Specifies air requirements for combustion and ventilation based on space type.

Furnace Installation Procedures

Setting Equipment and Leveling

Instructions for properly positioning and leveling the furnace for installation.

Ducting, Venting, and Piping Systems

Gas Piping Installation

Procedures and safety warnings for connecting the gas supply piping to the furnace.

Electrical and Control System Installation

Electrical Safety and Wiring

Safety precautions for handling electronic components and wiring guidelines.

Unit Start-Up and Performance Testing

Unit Start-Up Procedure

Steps to follow before and during the initial start-up of the furnace.

Service, Troubleshooting, and Maintenance

Ignition Control Board Diagnostics

Explains flash codes and error descriptions from the ignition control board.

Heating Sequence Troubleshooting

Flowcharts and guidance for diagnosing heating operation issues.

Cooling Sequence Troubleshooting

Flowcharts and guidance for diagnosing cooling operation issues.

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