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Lennox G61MPVT-36B-070 User Manual

Lennox G61MPVT-36B-070
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Page 1
06/09
*2P0609*
505,187M
*P505187M*
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
E 2006 Lennox Industries Inc.
Dallas, Texas, USA
INSTALLATION
INSTRUCTIONS
G61MPVT SERIES UNITS
GAS UNITS
505,187M
06/2009
Table of Contents
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G61MPVT Parts Arrangement 3. . . . . . . . . . . . . . . . . . .
Shipping and Packing List 4. . . . . . . . . . . . . . . . . . . . . . .
Safety Information 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation − Setting Equipment 5. . . . . . . . . . . . . . . . . .
Filters 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct System 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe & Fittings Specifications 10. . . . . . . . . . . . . . . . . . .
Vent Piping Guidelines 11. . . . . . . . . . . . . . . . . . . . . . . . .
Joint Cementing Procedure 12. . . . . . . . . . . . . . . . . . . . .
Venting Practices 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated Control Board 27. . . . . . . . . . . . . . . . . . . . . . .
Unit Start−Up 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Adjustment 35. . . . . . . . . . . . . . . . . . . . . .
Manifold Pressure & High Altitude Information 35. . . .
Other Unit Adjustments 36. . . . . . . . . . . . . . . . . . . . . . . .
Heating Sequence of Operation 37. . . . . . . . . . . . . . . . .
Service 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion, Dilution & Ventilation Air 41. . . . . . . . . . . .
Ignition Control Board Diagnostic Codes 44. . . . . . . . .
Troubleshooting 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Pipe Sizing Worksheet 51. . . . . . . . . . . . . . . . . . . .
Start−Up & Performance Check List 52. . . . . . . . . . . . . .
WHAT TO DO IF YOU SMELL GAS:
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other ap-
pliance.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
D Do not try to light any appliance.
D Do not touch any electrical switch; do not
use any phone in your building.
D Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
D If you cannot reach your gas supplier, call
the fire department.
FIRE OR EXPLOSION HAZARD.
Failure to follow safety warnings exact-
ly could result in serious injury, death,
or property damage.
WARNING
D Leave the building immediately.
Litho U.S.A.
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Lennox G61MPVT-36B-070 Specifications

General IconGeneral
BrandLennox
ModelG61MPVT-36B-070
CategoryFurnace
LanguageEnglish

Summary

Installation - Setting Equipment

Upflow Applications

Furnace installation in upflow position with clearance requirements.

Horizontal Applications

Return Air -- Horizontal Applications

Pipe & Fittings Specifications

Vent Pipe Size Determination Worksheet

Exhaust Piping

Intake Piping

Testing for Proper Venting and Sufficient Combustion Air

Details of Intake and Exhaust Piping Terminations for Direct Vent Installations

Condensate Piping

Gas Piping

Leak Check

Procedures for checking gas piping for leaks.

Manifold Pressure Measurement & Adjustment

How to measure and adjust manifold pressure.

Electrical

ELECTROSTATIC DISCHARGE (ESD) Precautions and Procedures

Precautions to prevent electrostatic discharge damage.

Unit Start-Up Procedures

Priming Condensate Trap

Steps to prime the condensate trap before operation.

Gas Valve Operation

Instructions on operating the gas valve.

Gas Pressure and Manifold Adjustments

Manifold Pressure Adjustment

How to measure and adjust manifold pressure.

Other Unit Adjustments

Failure To Operate Troubleshooting

Troubleshooting steps for unit failure to operate.

Heating Sequence of Operation

Two-Stage Thermostat Operation

Heating sequence for two-stage thermostat use.

Burner Assembly Cleaning

Installation Requirements

Combustion, Dilution & Ventilation Air

Ignition Control Board Diagnostic Codes

Troubleshooting: Heating Sequence of Operation

Troubleshooting: Cooling Sequence of Operation

Troubleshooting: Continuous Fan Sequence of Operation

Vent Pipe Sizing Worksheet

Start-Up & Performance Check List

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