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Lennox HS27-042

Lennox HS27-042
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Page 1
504,669M
*P504669M*
02/04
*2P0204*
2000 Lennox Industries Inc.
Dallas, Texas, USA
HS27 Outdoor Unit
HS27 outdoor units are designed for expansion valve sys-
tems only. They are not designed for RFC systems. Refer to
Lennox engineering handbook for expansion valve kits
which must be ordered separately.
Shipping & Packing List
1 − Assembled HS27 outdoor unit
2 − Grommets (for liquid and vapor lines)
1 − Bushing (for low voltage wiring)
Check equipment for shipping damage. If you find any
damage, immediately contact the last carrier.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
IMPORTANT
The Clean Air Act of 1990 bans the intentional vent-
ing of refrigerant (CFC’s and HCFC’s) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarcera-
tion may be levied for noncompliance.
INSTALLATION
INSTRUCTIONS
HS27 SERIES UNITS
CONDENSING UNITS
504,669M
02/04
Supersedes 12/02
Table of Contents
HS27 Outdoor Unit 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping & Packing List 1. . . . . . . . . . . . . . . . . . . . . . . . .
General Information 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Unit 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant Piping 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant Metering Device 9. . . . . . . . . . . . . . . . . . . . .
Manifold Gauge Set 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Valves 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leak Testing 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Evacuation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start−Up 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Accessories 14. . . . . . . . . . . . . . . . . . . . . . . . . .
Start−up & Performance Check List 15. . . . . . . . . . . . . . .
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
General Information
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.
WARNING
This product and/or the indoor unit it is matched with
may contain fiberglass wool.
Disturbing the insulation during installation, mainte-
nance, or repair will expose you to fiberglass wool
dust. Breathing this may cause lung cancer. (Fiber-
glass wool is known to the State of California to
cause cancer.)
Fiberglass wool may also cause respiratory, skin,
and eye irritation.
To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown below, or contact your
supervisor.
Lennox Industries Inc.
P.O. Box 799900
Dallas, TX 75379−9900
Litho U.S.A.
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Lennox HS27-042 Specifications

General IconGeneral
ModelHS27-042
TypeHeat Pump
Cooling Capacity (BTU/h)42000
Heating Capacity (BTU/h)42000
RefrigerantR-410A
Compressor TypeScroll
Sound Level (dBA)76
Number of Stages1
Voltage (VAC)208/230
Phase1
Maximum Fuse/Circuit Breaker (A)40

Summary

Mounting and Electrical

Electrical Installation and Safety

Outlines electrical wiring compliance, grounding requirements, and associated safety hazards.

Wiring and Thermostat Connections

Field Wiring Diagram

Provides the outdoor unit field wiring diagram for electrical connections.

Refrigerant Piping

Refrigerant Piping and Line Sets

Covers refrigerant piping requirements and recommended line set sizes for HS27 models.

Vertical Line Installation

Installing Vertical Runs

Details proper methods for installing vertical refrigerant line runs, emphasizing non-contact with structure.

Horizontal Line Installation

Installing Horizontal Runs

Illustrates procedures for hanging and strapping horizontal refrigerant line runs from joists or rafters.

Connections and Valve Procedures

Brazing Connection Procedure

Details the step-by-step procedure for brazing refrigerant line connections, including purging.

Refrigerant Metering Device (TXV)

Explains that H27 units use expansion valves and refers to engineering handbook for TXV match-ups.

Service Valves and Leak Testing

Leak Testing Procedure and Warnings

Covers leak testing methods after line set connection and includes critical safety warnings.

Leak Detection and Evacuation

System Evacuation

Explains the critical process of evacuating the system of noncondensables and water vapor to microns.

Start-Up and Charging

System Start-Up Procedure

Guides through initial unit start-up steps, including checks for bearings, wiring, and voltage.

System Charging

Details refrigerant charging procedures based on temperature and line length adjustments.

Charging with Pressures and Approach

Charging Using Operating Pressures and Approach Method

Explains charging using normal operating pressures and the approach method for TXV systems.

System Operation, Maintenance, and Accessories

Maintenance Procedures

Outlines routine maintenance tasks for the system, including coil cleaning and checks.

Maintenance Safety Precautions

Emphasizes turning off electrical power before performing any maintenance tasks.

Performance Checklist

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