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Lennox Merit ML18XC2 Series

Lennox Merit ML18XC2 Series
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©2022 Lennox Industries Inc.
Dallas, Texas, USA
Page 1
THIS MANUAL MUST BE LEFT WITH THE
HOMEOWNER FOR FUTURE REFERENCE
General
This ML18XC2 outdoor air conditioner with all-aluminum
coil is designed for use with HFC-410A refrigerant only.
This unit must be installed with an approved indoor air han-
dler or coil. For AHRI Certied system match-ups and ex-
panded ratings, visit www.LennoxPros.com.
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.
NOTICE!
Charging information is given on the charging
procedure sticker on the unit access panel. For more in-
depth information, consult the Installation and Service
Procedures manual on LennoxPros.com or through the
Technical Support department at 800-453-6669.
INSTALLATION
INSTRUCTIONS
AIR CONDITIONER
508277-01
4/2022
Merit
®
Series ML18XC2 Units
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, or service agency.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
IMPORTANT: Special procedures are required for clean-
ing the all-aluminum coil in this unit. See page 16 in this
instruction for information.
STEP 1 – SETTING THE UNIT – Clearances
NOTES -
Service clearance of 30 in. (762 mm) must be maintained on one of
the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in. (914 mm).
Clearance to one of the remaining two sides may be 12 in. (305
mm) and the final side may be 6 in. (152 mm).
A clearance of 24 in. must be maintained between two units.
48 in. (1219 mm) clearance required on top of unit.
See
NOTES
See NOTES
See NOTES
See
NOTES
CONTROL
BOX
NOTICE: Specific applications may require adjustment of the listed installation clearances to provide protection for
the unit from physical damage or to avoid conditions which limit operating efficiency. (Example: Clearances may
have to be increased to prevent snow or ice from falling on the top of the unit. Additional clearances may also be
required to prevent air recirculation when the unit is installed under a deck or in another tight space.)
FIGURE 1
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Lennox Merit ML18XC2 Series Specifications

General IconGeneral
BrandLennox
ModelMerit ML18XC2 Series
CategoryAir Conditioner
LanguageEnglish

Summary

Installation Instructions

Merit Series ML18 XC2 Units

Installation instructions for the Merit Series ML18XC2 air conditioner units.

General Information

Provides general details about the ML18XC2 unit and installation guidelines.

Installation Warning

Critical safety warning about risks associated with improper installation or service.

Unit Setting and Clearances

Details required clearances for setting the outdoor unit in its installation location.

Unit Dimensions and Placement

Unit Dimensions Table

Table listing the physical dimensions (A and B) for ML18XC2 models.

Unit Placement Guidelines

Recommendations and diagrams for optimal outdoor unit placement.

Pre-Service Power Caution

Instruction to disconnect electrical power before performing any service or maintenance.

Refrigerant Handling Warning

Warning regarding the hazards of refrigerant inhalation and responsible use.

Refrigerant Piping - Flushing and Driers

Line SetCoil Flushing Importance

Emphasizes flushing existing line sets and coils to prevent system damage.

Liquid Line Filter Drier Installation

Procedure for field installation of a liquid line filter drier to ensure system cleanliness.

Refrigerant Line Set Sizes

Table specifying recommended refrigerant line set sizes (inches/mm) for models.

FireExplosion Hazard Warning

Warning against using oxygen to pressurize lines due to fire and explosion risks.

Line Set Isolation and Installation

Refrigerant Line Contact Warning

Important note that refrigerant lines must not come into contact with the structure.

Line Set Vertical Runs Installation

Guidance for properly installing refrigerant lines in vertical runs.

Line Set Horizontal Runs Installation

Guidance for properly installing refrigerant lines in horizontal runs.

Line Set Isolation Diagrams

Illustrations showing proper methods for isolating refrigerant line sets.

Metering Device Removal and Flushing

Fixed Orifice Removal Procedure

Step-by-step instructions for removing a fixed orifice metering device.

Expansion Valve Removal Procedure

Step-by-step instructions for removing an expansion valve metering device.

Connecting Gauges for Flushing

Procedure for connecting manifold gauges and equipment for system flushing.

Flushing the Line Set

Detailed steps for flushing the refrigerant line set to remove contaminants.

Brazing Procedures

Cut and Deburr Lines

Instructions on preparing refrigerant lines by cutting and deburring ends.

Cap and Core Removal

Procedure for removing service caps and cores from line set valves.

Attach Manifold Gauge Set for Brazing

Guidance on connecting the manifold gauge set for brazing operations.

Brazing Hazards Caution

Cautionary advice regarding hazardous materials used in brazing.

Brazing Steps and Preparation

Wrap Service Valves for Brazing

Instructions for protecting service valves with water-saturated cloths during brazing.

Braze Line Set

Procedure for brazing the refrigerant line set to service valves.

Cooling Brazed Joints

Advises on cooling braze joints properly to prevent damage.

FireInjury Warning for Brazing

Critical warning about fire and injury risks if service valves are not protected during brazing.

Indoor Expansion Valve Installation

Indoor Expansion Valve Installation

Detailed steps for installing the expansion valve unit at the indoor coil.

Sensing Bulb Installation

Guidance on correctly attaching and positioning the vapor line sensing bulb.

Equalizer Line Installation

Instructions for removing and reconnecting the equalizer line for the expansion valve.

Expansion Valve Installation Diagrams

Illustrations detailing expansion valve, sensing bulb, and equalizer line installation.

Leak Test and Evacuation

Leak Test Procedure

Step-by-step guide for performing a leak test on the refrigerant system.

Connect Gauge Set for Leak Test

Instructions on connecting the manifold gauge set for leak testing.

Perform Leak Test

Detailed procedure for testing the line set and indoor unit for leaks.

Leak Test Setup Diagram

Diagram showing the gauge set connection for leak testing.

Evacuation Procedures

Connect Gauge Set for Evacuation

Instructions for connecting the gauge set, vacuum pump, and micron gauge.

Evacuate the System

Procedure for evacuating the refrigerant system to the required vacuum level.

Deep Vacuum Operation Warning

Warning against deep vacuum to prevent equipment damage and warranty voidance.

Evacuation Setup Diagram

Diagram illustrating the evacuation setup with vacuum pump and gauge set.

Electrical Requirements

Electrical - Circuit Sizing and Wiring

Covers circuit sizing, wire routing, and electrical safety precautions.

Electric Shock Hazard Warning

Warning about electric shock hazard and the necessity of proper grounding.

Aluminum Wire Fire Hazard

Warning that aluminum wire poses a fire hazard; copper wire is required.

Circuit Sizing and Disconnect Switch

Guidance on sizing circuits and installing a service disconnect switch.

Control Wiring Diagrams

Unit Low Voltage Connections

Details on connecting low voltage wiring to the unit.

24 VAC Control Wiring Diagrams

Diagrams showing typical 24VAC control wiring for field installation.

Jumper Removal for 2-Stage Cooling

Instructions on removing jumpers for enabling 2-stage cooling.

Typical Control Wiring Diagrams

Illustrations of control wiring for various furnace and thermostat configurations.

Field Wiring and Component Notes

Typical Field Wiring Diagrams

Diagrams illustrating typical field wiring connections for the unit.

Electric Shock Hazard - Grounding

Emphasizes electric shock hazard and the requirement for proper grounding.

Solenoid and Coil Voltage Warning

Warning regarding solenoid voltage and preventing 24VAC connection to coils.

Optional Hard Start Kit

Information on the requirement and use of an optional hard start kit.

Unit Start-Up Procedures

Check Voltage Supply

Procedure to verify voltage supply at the disconnect switch before operation.

Start Unit Operation

Steps for initiating unit operation by setting thermostat and applying power.

Operating Gauge Set and Service Valves

Instructions on how to operate manifold gauge sets and service valves.

Torque Requirements

Table listing required torque values for various fasteners and components.

System Checks and Maintenance

Checking and Adding System Charge

Guide for checking and adjusting the system's refrigerant charge.

Homeowner Maintenance Tasks

Lists routine maintenance tasks homeowners can perform.

High Pressure Switch

Description of the high pressure switch function and settings.

Low Pressure Switch

Description of the low pressure switch function and settings.

Professional Maintenance and System Testing

Aluminum Coil Cleaning Precautions

Detailed guidance and warnings for cleaning aluminum coils.

Outdoor Unit Maintenance Checks

List of inspection and maintenance checks for the outdoor unit.

Indoor Unit Maintenance Checks

List of inspection and maintenance checks for the indoor unit.

General System Test

Procedures for performing a general system test with the unit operating.

Start-Up and Performance Checklist

Start-Up Checks

Section for recording initial start-up parameters and checks.

Cooling Mode Parameters

Fields for recording operating parameters in cooling mode.

System Refrigerant Charge

Reference for required subcooling and approach temperatures for charge.

Indoor Coil Temperature Drop

Specifies the expected temperature drop across the indoor coil.

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