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Lennox SGA420 User Manual

Lennox SGA420
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10/08
*2P1008*
505,111M
*P505111M*
SGA420, 480, 540, 600
©2006
Litho U.S.A.
505,111M
10/2008
Supersedes 4/2006
WHAT TO DO IF YOU SMELL GAS:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings ex-
actly could result in serious injury
death or property damage.
WARNING
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Installation and service must be per-
formed by a qualified installer, ser-
vice agency or the gas supplier.
D Do not try to light any appliance.
D Do not touch any electrical switch; do not
use any phone in your building.
D Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli-
er’s instructions.
D If you cannot reach your gas supplier, call
the fire department.
D Extinguish any open flames.
ROOFTOP
UNITS
READ ALL INSTRUCTIONS IN THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE
See unit nameplate for manufacturer
and address.
(35, 40, 45 and 50 TONS)
D Leave the building immediately.
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Lennox SGA420 Specifications

General IconGeneral
BrandLennox
ModelSGA420
CategoryAir Conditioner
LanguageEnglish

Summary

Parts Arrangement

Safety

General Safety Instructions

Instructions to keep the unit area clear of combustibles and ensure unobstructed airflow.

Fire and Explosion Hazards

Critical warnings regarding explosion and fire risks, including flood-damaged units.

Improper Service Hazards

Hazards associated with incorrect installation, service, and electrical shock risks.

Fiberglass Wool Precautions

Information on health risks of fiberglass wool and recommended precautions.

Cautionary Notes

Cautionary advice for servicing controls and wiring to prevent errors.

Unit Operation

Before Lighting

Safety checks and procedures required before attempting to light the furnace.

Placing Unit Into Operation

Step-by-step guide for initiating unit operation, including gas valve procedures.

Gas Valve Operation

Detailed instructions for operating the Honeywell VR8205Q/VR8305Q series gas valve.

Burner and Flame Inspection

Burner Flame Inspection

Guidelines for periodically inspecting burner flames to ensure proper unit operation.

Flue Passage and Vent Inspection

Annual inspection of combustion air louvers, vent cap, heat exchanger, and burners.

Service and Maintenance

General Service Recommendations

Advice on maintaining unit efficiency and longevity through yearly servicing.

Servicing Filters

Instructions for checking and replacing unit filters of specified sizes.

Lubrication

Information on motor and bearing lubrication requirements for extended life.

Burner Service

Procedure for examining and cleaning burners, including flame sensor inspection.

Combustion Air System

Combustion Air Inducer Maintenance

Procedure for cleaning the combustion air inducer and its components.

Flue Passageway and Flue Box

Steps for cleaning the flue box, tubes, and reassembling the unit.

Troubleshooting and Parts

Service Reminder Checks

Checklist to verify before calling a qualified service technician for unit inoperability.

Repair Parts Listing

List of available repair parts categorized by section (Gas Heat, Cooling, Electrical).

Modulating Gas Valve (MGV)

MGV Operation and Start-Up

Details on the IMC control of MGVs for heating cycle and start-up procedures.

Manifold Pressures

Required manifold pressures for different gas types and valve configurations.

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