Page 8
Optional Return Air Base
(Upflow Applications Only)
NOTE- Optional side return air filter kits are not for use with return air base.
1
Both the unit return air opening and the base return air opening must be covered by a single plenum or IAQ cabinet.
Minimum unit side return air opening dimensions for units requiring 1800 cfm or more of air (W x H): 23 x 11 in. (584 x 279 mm).
The opening can be cut as needed to accommodate plenum or IAQ cabinet while maintaining dimensions shown.
Side return air openings must be cut in the field. There are cutting guides stenciled on the cabinet for the side return air
opening. The size of the opening must not extend beyond the markings on the furnace cabinet.
2
To minimize pressure drop, the largest opening height possible (up to 14 inches) is preferred.
FRONT VIEW
1
 Unit side return air
Opening
SIDE VIEW
3−1/4
(83)
1
 23 (584)
Overall
(Maximum)
(584)
23
3/4
(19)
1
 22−7/16
(570)
Overall
(Maximum)
SIDE RETURN
AIR OPENINGS
(Either Side)
5−5/8
(143)
1
Minimum
11 (279)
2
 Maximum
14 (356)
(683)
26−7/8
7−1/4
(184)
FURNACE
FRONT
AIR FLOW
IF BASE
IS USED
WITHOUT
IAQ CABINET,
A SINGLE
RETURN AIR
PLENUM
MUST
COVER BOTH
UNIT AND
RETURN
AIR BASE
OPENINGS
INDOOR AIR
QUALITY
CABINET
(PCO, Filter
Cabinet, etc.)
AIR BASE
OPTIONAL
RETURN
CONDENSATE
TRAP
17−1/2 (446) B Width (50W98)
21 (533) C Width (50W99)
24−1/2 (622) D Width (51W00)
FIGURE 8 
NOTE - Units  with  1/2  hp  blower  motor  are  equipped 
with three exible legs and one rigid leg. The rigid leg is 
equipped with a shipping bolt and a at white plastic wash-
er  (rather  than  the  rubber  mounting  grommet  used  with 
a  exible  mounting  leg).  See  FIGURE  9.  The bolt and 
washer must be removed before the furnace is placed 
into operation. After the bolt and washer have been re-
moved, the rigid leg will not touch the blower housing.
RIGID LEG
remove shipping bolt and washer
UNITS  WITH 1/2 HP
BLOWER MOTOR
FIGURE 9 
Allow for clearances to combustible materials as indicated 
on the unit nameplate. Minimum clearances for closet or 
alcove installations are shown in FIGURE 10 and FIGURE 
11.
 WARNING
The blower door must be securely in place when the 
blower and burners are operating. Gas fumes, which 
could contain carbon monoxide, can be drawn into the 
living space resulting in personal injury or death.
 WARNING
Improper installation of the furnace can result in personal 
injury  or  death.  Combustion  and  ue  products  must 
never be allowed to enter the return air system or air in 
the living space. Use sheet metal screws and joint tape 
to seal return air system to furnace.
In platform installations with furnace return, the furnace 
should be sealed airtight to the return air plenum. A door 
must never be used as a portion of the return air duct 
system. The base must provide a stable support and an 
airtight seal to the furnace. Allow absolutely no sagging, 
cracks, gaps, etc. For no reason should return and 
supply air duct systems ever be connected to or from 
other heating devices such as a replace or stove, etc. 
Fire, explosion, carbon monoxide poisoning, personal 
injury and/or property damage could result..