Lenze g500-B - Page 60

Error Possible cause Remedy
Drive is not running Voltage supply interrupted Check connecon
Faulty electrical connecon Check external voltage supply.
Load too high Reduce load
Check assignment drive - machine
Motor runs, gearbox does not Coupling components are missing or defecve Check mounng
Gearbox is defecve Inform Lenze Service
Clutch disengaged Engage the clutch
Unusual running noises Overload Reduce load
Check assignment drive - machine
Excessive temperature Overload Reduce load
Inadequate heat dissipaon Improve cooling air supply, clean gearbox / motor
Lack of lubricant Top up lubricant according to regulaons
Vibraons, noise Loose xing elements Tighten xing elements
Shrink disc connecon is spinning Correct screw ghtening torque has not been reached
-
Insucient number of passes, not all screws are
ghtened correctly.
Specicaons for assembly, dimensions and material
must be observed
Machine sha and hollow sha bore not suciently
degreased
Wrong component part dimensions
-
Fits, roughnesses
Yield point of machine sha material is too low
-
Re > 300 N/mm2 required
Fricon factors are too low
-
Surface roughness Rz ≤ 15 µm required
The shrink disc itself has been degreased so that the
screws and the bevels are dry. Due to incorrect fricon
factors, the shrink disc cannot be ghtened correctly.
Oil is leaking Wrong oil level for the applied mounng posion Check mounng posion (see nameplate) and oil level
Inially slight leakage at the sha seal Opmum sealing condions only arise aer the
running-in phase
Overpressure due to lacking venlaon Install venlaon according to the mounng posion
Overpressure due to polluted venlaon Clean venlaon
Worn-out sha sealing rings Check condion of sealing lip contact area, repair if
necessary.
Cover / ange screws are loose Check that the xing screws are ghtly fastened.
Connue to monitor the gearbox
Oil discharge at the gearbox
venlaon unit
Incorrect oil level for the mounng posion applied
and/or incorrect posion of venlaon unit
Check mounng posion (see nameplate) and oil level
Check posion of venlaon unit
Use oil compensaon reservoir
For resistance measurement, observe the data on the brake nameplate.
Trouble Possible cause Remedy
Brake does not release,
Air gap is not zero
Coil is interrupted Measure the resistance of the coil with a mulmeter:
•
Compare measured resistance with rated resistance.
•
If resistance is too high, replace the spring-applied brake completely
Coil has interturn fault or short
circuit to ground
Measure the resistance of the coil with a mulmeter:
•
Compare measured resistance with rated resistance.
•
If the resistance is too low, replace the stator completely.
Check coil for short circuit to ground with a mulmeter:
•
Replace the spring-applied brake completely in case of short circuit to
ground.
Air gap s
L
too large Readjust air gap
Rotor cannot rotate freely Air gap s
L
too small Check air gap s
L
and readjust if necessary.
Rotor thickness too small Rotor was not replaced in me Replace rotor
Diagnoscs and fault eliminaon
Malfuncons
60